Alliance Laundry Systems HC18 Wartungs- und Serviceanleitung

Part No. F232062R4

May 1999

NOTA: El manual en

español aparece después

del manual en inglés.

Installation/Maintenance

Washer-Extractor

Cabinet Hardmount

2-Speed, 3-Speed, and Variable-Speed

(See inside for complete model number list.)

Model Numbers

HC18 SC18 UC18

HC25 SC25 UC25

HC27 SîC27 UC27

HC35 SC35 UC35

HC50 SC50 UC50

HC80 SC80 UC80

Model Number Chart

HC18EC2

HC18MC2

HC18MD2

HC18MH2

HC18MN2

HC18MV2

HC18PC2

HC18SN2

HC18VC2

HC25EC2

HC25MC2

HC25MD2

HC25MH2

HC25MN2

HC25MV2

HC25PC2

HC25SN2

HC25VC2

HC27EC2

HC27MC2

HC27MD2

HC27MH2

HC27MN2

HC27MV2

HC27SN2

HC27VC2

HC35EC2

HC35MC2

HC35MD2

HC35MH2

HC35MN2

HC35MV2

HC35PC2

HC35SN2

HC35VC2

HC50EC2

HC50MC2

HC50MD2

HC50MH2

HC50MN2

HC50MV2

HC50PC2

HC50SN2

HC50VC2

HC80MC3

HC80MD3

HC80MH3

HC80MN3

HC80MV3

HC80PC3

HC80SN3

HC80VCV

HC80VNV

SC18EC2

SC18EP2

SC18MC2

SC18MC3

SC18MD2

SC18MD3

SC18MH2

SC18MH3

SC18MN2

SC18MN3

SC18MV2

SC18MV3

SC18SN2

SC18SN3

SC18VN2

SC18VNV

SC25EC2

SC25EP2

SC25MC2

SC25MD2

SC25MH2

SC25MN2

SC25MV2

SC25SN2

SC27EC2

SC27EP2

SC27MC2

SC27MD2

SC27MH2

SC27MN2

SC27MV2

SC27SN2

SC27VN2

SC27VNV

SC35EC2

SC35EP2

SC35MC2

SC35MC3

SC35MD2

SC35MD3

SC35MH2

SC35MH3

SC35MN2

SC35MN3

SC35MV2

SC35MV3

SC35SN2

SC35SN3

SC35VN2

SC35VNV

SC50EC2

SC50EP2

SC50MC2

SC50MC3

SC50MD2

SC50MD3

SC50MH2

SC50MH3

SC50MN2

SC50MN3

SC50MV2

SC50MV3

SC50SN2

SC50VN2

SC50VNV

SC80ECV

SC80EPV

SC80MC3

SC80MD3

SC80MH3

SC80MN3

SC80MV3

SC80SN3

SC80VNV

UC18MC2

UC18MC3

UC18MD2

UC18MD3

UC18MH2

UC18MH3

UC18MN2

UC18MN3

UC18MV2

UC18MV3

UC18PC2

UC18PC3

UC18PN2

UC18PN3

UC18VN2

UC18VNV

UC25MC2

UC25MD2

UC25MH2

UC25MN2

UC25MV2

UC25PC2

UC25PN2

UC27MN2

UC27PN2

UC27VN2

UC35MC2

UC35MC3

UC35MD2

UC35MD3

UC35MH2

UC35MH3

UC35MN2

UC35MN3

UC35MV2

UC35MV3

UC35PC2

UC35PC3

UC35PN2

UC35PN3

UC35VN2

UC35VNV

UC50MC2

UC50MC3

UC50MD2

UC50MD3

UC50MH2

UC50MH3

UC50MN2

UC50MN3

UC50MV2

UC50MV3

UC50PC2

UC50PC3

UC50PN2

UC50PN3

UC50VN2

UC50VNV

UC80MC3

UC80MD3

UC80MH3

UC80MN3

UC80MV3

UC80PC3

UC80PN3

UC80VNV

F232062 1

Table of Contents

Installation/Maintenance

Safety

Key to Symbols ................................................ 4

Safety Decal Location ...................................... 5

Operator Safety ................................................ 6

Safe Operating Environment ............................ 7

Environmental Conditions ............................ 7

Machine Location ......................................... 8

Input and Output Services ............................ 8

AC Inverter Drive ......................................... 9

Misuse .............................................................. 9

Installation

Machine Overview ........................................... 11

Delivery Inspection .......................................... 12

Customer Service ............................................. 12

Model Number Familiarization Guide ............. 13

General Specifications ..................................... 14

Machine Dimensions ........................................ 20

Dimensional Clearances ................................... 27

Machine Foundation ........................................ 29

Mechanical Installation .................................... 31

Expansion Bolt Installation .......................... 31

Elevated Base Frame Installation ................. 33

J-Bolt Installation ......................................... 35

Concrete Foundation Pad ............................. 39

Drain Connection ............................................. 42

Water Connection ............................................ 44

Electrical Installation ....................................... 45

Steam Requirements (Steam Heat

Option Only) .................................................... 52

Chemical Injection Supply System .................. 53

Control Function Test ...................................... 57

Maintenance

Daily ................................................................ 59

Beginning Of Day ........................................ 59

End Of Day .................................................. 60

Weekly ............................................................. 60

Monthly ........................................................... 60

Quarterly .......................................................... 64

Care Of Stainless Steel .................................... 65

Maintenance Checklists ................................... 66

Removal from Service

Decommissioning ............................................ 71

F232062

means without the expressed written consent of the publisher.

F232062 3

Section 1

Safety

Anyone operating or servicing this machine

must follow the safety rules in this manual.

Particular attention must be paid to the

DANGER, WARNING, and CAUTION

blocks which appear throughout the manual.

The following warnings are general examples

that apply to this machine. Warnings specific

to a particular installation or maintenance

procedure will appear in the manual with the

discussion of that procedure.

Be careful around the open door,

particularly when loading from a level

below the door. Impact with door edges

can cause personal injury.

SW025

CAUTION

Dangerous voltages are present in the

electrical control box(es) and at the motor

terminals. Only qualified personnel familiar

with electrical test procedures, test

equipment, and safety precautions should

attempt adjustments and troubleshooting.

Disconnect power from the machine before

removing the control box cover, and before

attempting any service procedures.

SW005

WARNING

Death or serious injury can result if children

become trapped in the machine. Do not

allow children to play on or around this

machine. Do not leave children unattended

while the machine door is open.

SW001

DANGER

This machine must be installed, adjusted,

and serviced by qualified electrical

maintenance personnel familiar with the

construction and operation of this type of

machinery. They must also be familiar with

the potential hazards involved. Failure to

observe this warning may result in personal

injury and/or equipment damage, and may

void the warranty.

SW004

WARNING

Safety

4F232062

Key To Symbols

The lightning flash and arrowhead within the

triangle is a warning sign indicating the

presence of dangerous voltage.

The exclamation point within the triangle is a

warning sign indicating important instructions

concerning the machine and possibly

dangerous conditions.

This warning symbol indicates the presence of

potentially dangerous drive mechanisms

within the machine. Guards should always be

in place when the machine is in operation.

This warning symbol indicates the presence of

possibly dangerous chemicals. Proper

precautions should be taken when handling

corrosive or caustic materials.

This warning symbol indicates the presence of

hot surfaces that could cause serious burns.

Stainless steel and steam lines can become

extremely hot and should not be touched.

This warning symbol indicates the presence of

possibly dangerous pinch-points. Moving

mechanical parts can crush and/or sever

body parts.

Ensure that the machine is installed on a

level floor of sufficient strength and that the

recommended clearances for inspection

and maintenance are provided. Never allow

the inspection and maintenance space to

be blocked.

SW020

CAUTION

Never touch internal or external steam

pipes, connections, or components. These

surfaces can be extremely hot and will

cause severe burns. The steam must be

turned off and the pipe, connections, and

components allowed to cool before the pipe

can be touched.

SW014

WARNING

Safety

F232062

Safety decals appear at crucial locations on the

machine. Failure to maintain legible safety

decals could result in injury to the operator or

service technician.

Figure 1

H018IE3A

81968R1

(Not present on EDC models)

(80-pound models only)

(MC Models Only)

(O.P.L. Only)

(Typical)

Safety

6F232062

To provide personal safety and keep the

machine in proper working order, follow all

maintenance and safety procedures presented

in this manual. If questions regarding safety

arise, contact the factory immediately.

Use factory-authorized spare parts to avoid

safety hazards.

Operator Safety

To ensure the safety of machine operators,

the following maintenance checks must be

performed daily:

1. Prior to operating the machine, verify that

all warning signs are present and legible.

Missing or illegible signs must be replaced

immediately. Make certain that spares are

available.

2. Check door interlock before starting

operation of the machine:

a. Attempt to start the machine with the

door open. The machine should not

start with the door open.

b. Close the door without locking it and

attempt to start the machine. The

machine should not start with the

door unlocked.

c. Close and lock the door and start a

cycle. Attempt to open the door while

the cycle is in progress. The door

should not open.

If the door lock and interlock are

not functioning properly, call a

service technician.

3. Do not attempt to operate the machine

if any of the following conditions

are present:

a. The door does not remain securely

locked during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in

the machine.

NEVER insert hands or objects into basket

until it has completely stopped. Doing so

could result in serious injury.

SW012

WARNING

Never operate the machine with a bypassed

or disconnected balance system. Operating

the machine with severe out-of-balance

loads could result in personal injury and

serious equipment damage.

SW039

WARNING

Safety

F232062

Safe Operating Environment

Safe operation requires an appropriate

operating environment for both the operator

and the machine. If questions regarding safety

arise, contact the factory immediately.

Environmental Conditions

•Ambient Temperature.Water in the

machine will freeze at temperatures of

32°F (0°C) or below.

Temperatures above 120°F (50°C) will

result in more frequent motor overheating

and, in some cases, malfunction or

premature damage to solid state devices

that are used in some models. Special

cooling devices may be necessary.

Water pressure switches are affected by

increases and decreases in temperature.

Every 25°F (10°C) change in temperature

will have a 1% effect on the water level.

•Humidity. Relative humidity above 90%

may cause the machine’s electronics or

motors to malfunction or may trip the

ground fault interrupter. Corrosion

problems may occur on some metal

components in the machine.

If the relative humidity is below 30%, belts

and rubber hoses may eventually develop

dry rot. This condition can result in hose

leaks, which may cause safety hazards

external to the machine in conjunction

with adjacent electrical equipment.

•Ventilation. The need for make-up air

openings for such laundry room

accessories as dryers, ironers, water

heaters, etc., must be evaluated

periodically. Louvers, screens, or other

separating devices may reduce the

available air opening significantly.

•Radio Frequency Emissions.A filter is

available for machines in installations

where floor space is shared with

equipment sensitive to radio frequency

emissions.

•Elevation.If the machine is to be operated

at elevations of over 3,280 feet (1,000

meters) above sea level, pay special

attention to water levels and electronic

settings (particularly temperature) or

desired results may not be achieved.

•Chemicals. Keep stainless steel surfaces

free of chemical residues.

•Water Damage.Do not spray the machine

with water. Short circuiting and serious

damage may result. Repair immediately all

seepage due to worn or damaged

gaskets, etc.

Do not place volatile or flammable fluids

in any machine. Do not clean the machine

with volatile or flammable fluids such as

acetone, lacquer thinners, enamel reducers,

carbon tetrachloride, gasoline, benzene,

naptha, etc. Doing so could result in serious

personal injury and/or damage to

the machine.

SW002

DANGER

Safety

8F232062

Safe Operating Environment

(Continued)

Machine Location

•Foundation. The concrete floor must be of

sufficient strength and thickness to handle

the floor loads generated by the high

extract speeds of the machine.

•Service/Maintenance Space.Provide

sufficient space to allow comfortable

performance of service procedures and

routine preventive maintenance.

This is especially important in connection

with machines equipped with an AC

inverter drive.

Consult installation instructions for specific

details.

Input and Output Services

•Water Pressure. Best performance will be

realized if water is provided at a pressure

of 30 – 85 psi (2.0 – 5.7 bar). Although the

machine will function properly at lower

pressure, increased fill times will occur.

Water pressure higher than 100 psi

(6.7 bar) may result in damage to machine

plumbing. Component failure(s) and

personal injury could result.

•Steam Heat (Optional) Pressure.Best

performance will be realized if steam is

provided at a pressure of 30 – 80 psi

(2.0 – 5.4 bar). Steam pressure higher

than 125 psi (8.5 bar) may result in

damage to steam components and may

cause personal injury.

For machines equipped with optional

steam heat, install piping in accordance

with approved commercial steam

practices. Failure to install the supplied

steam filter may void the warranty.

•Compressed Air.For machines requiring

compressed air service, best performance

will be realized if air is provided at a

pressure of 80 – 100 psi (5.4 – 6.7 bar).

•Drainage System.Provide drain lines or

troughs large enough to accommodate

the total number of gallons that could

be dumped if all machines on the site

drained at the same time from the highest

attainable level. If troughs are used,

they should be covered to support light

foot traffic.

•Power. For personal safety and for proper

operation, the machine must be grounded

in accordance with state and local codes.

The ground connection must be to a

proven earth ground, not to conduit or

water pipes. Do not use fuses in place of

the circuit breaker. An easy-access cutoff

switch should also be provided.

Replace all panels that are removed to

perform service and maintenance

procedures. Do not operate the machine

with missing guards or with broken or

missing parts. Do not bypass any

safety devices.

SW019

CAUTION

Andere Handbücher für HC18

Dieses Handbuch passt für folgende Modelle

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