Alliance Laundry Systems SF135PV Wartungs- und Serviceanleitung

Installation/Maintenance

www.comlaundry.com

NOTA: El manual en

españolaparecedespués

del manual en inglés.

Washer-Extractors

Cabinet Freestanding

Models SF135PV, SF250PV, SF250PV Tilt,

UF135PV, UF250PV and UF250PV Tilt

R017I

OperatingInstructions

OutputIndicators

EmergencyStop

1. Open Door

3. Close Door

4. Enter 2 Digit Wash Cycle

5. Press Start

2. Load Articles

OperatingInstructions

OutputIndicators

EmergencyStop

1. Open Door

3. Close Door

4. Enter 2 Digit Wash Cycle

5. Press Start

2. Load Articles

R072I

Part No. F232102R3

January 2002

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

means without the expressed written consent of the publisher.

F232102 1

Table of

Contents

Safety.................................................................................................... 3

Key to Symbols..................................................................................... 4

Operator Safety..................................................................................... 6

Safe Operating Environment ................................................................ 6

Environmental Conditions ............................................................... 6

Machine Location ............................................................................ 7

Input and Output Services................................................................ 7

AC Inverter Drive ............................................................................ 8

Misuse................................................................................................... 8

Installation........................................................................................... 9

Machine Overview................................................................................ 9

Emergency Stop Button ................................................................... 9

Wet Clean Capable Features............................................................ 9

Delivery Inspection............................................................................... 10

Customer Service.................................................................................. 10

Machine Dimensions ............................................................................ 15

Dimensional Clearances................................................................... 15

Machine Foundation ............................................................................. 21

Mechanical Installation – Standard Models ......................................... 22

Mounting Bolt Installation for Standard 135 Pound Capacity

and 250 Pound Capacity Machines ................................................ 22

Mechanical Installation – Models with Tilt Option.............................. 25

Mounting Bolt Installation for 250 Pound Capacity Models

with Forward or Two-Way Tilt Option.......................................... 25

Drain Connection.................................................................................. 28

Water Connection ................................................................................. 30

Electrical Installation............................................................................ 31

Power Cable/Plug Disconnect.......................................................... 32

Steam Requirements (Steam Heat Option Only).................................. 34

Air Requirements.................................................................................. 34

Chemical Injection Supply System....................................................... 35

Supply Compartments...................................................................... 36

Connecting External Liquid Supplies to the Washer-Extractor....... 36

Electrical Connections for Chemical Injection Supply Systems ..... 36

Control Function Test........................................................................... 38

Maintenance ........................................................................................ 39

Daily ..................................................................................................... 39

Beginning of Day............................................................................. 39

End of Day ....................................................................................... 40

Weekly.................................................................................................. 40

Monthly................................................................................................. 40

Quarterly............................................................................................... 42

Care of Stainless Steel .......................................................................... 42

Daily Preventive Maintenance Checklist.............................................. 43

Weekly Preventive Maintenance Checklist.......................................... 44

Monthly Preventive Maintenance Checklist......................................... 45

Quarterly Preventive Maintenance Checklist....................................... 46

Removal from Service ........................................................................ 47

Decommissioning ................................................................................. 47

2F232102

Notes

F232102

Safety

Anyone operating or servicing this machine must

follow the safety rules in this manual. Particular

attention must be paid to the CAUTION, WARNING,

and DANGER blocks which appear throughout the

manual.

The following warnings are general examples that

apply to this machine. Warnings specific to a particular

operation will appear in the manual with the

discussion of that operation.

Be careful around the open door,

particularly when loading from a level

below the door. Impact with door edges

can cause personal injury.

SW025

CAUTION

Dangerous voltages are present in the

electrical control box(es) and at the motor

terminals. Only qualified personnel

familiar with electrical test procedures,

test equipment, and safety precautions

should attempt adjustments and

troubleshooting. Disconnect power from

the machine before removing the control

box cover, and before attempting any

service procedures.

SW005

WARNING

Death or serious injury can result if

children become trapped in the machine.

Do not allow children to play on or around

this machine. Do not leave children

unattended while the machine door is

open.

SW001

DANGER

This machine must be installed, adjusted,

and serviced by qualified electrical

maintenance personnel familiar with the

construction and operation of this type of

machinery. They must also be familiar

with the potential hazards involved.

Failure to observe this warning may result

in personal injury and/or equipment

damage, and may void the warranty.

SW004

WARNING

Ensure that the machine is installed on a

level floor of sufficient strength and that

the recommended clearances for

inspection and maintenance are provided.

Never allow the inspection and

maintenance space to be blocked.

SW020

CAUTION

Never touch internal or external steam

pipes, connections, or components.

These surfaces can be extremely hot and

will cause severe burns. The steam must

be turned off and the pipe, connections,

and components allowed to cool before

the pipe can be touched.

SW014

WARNING

Safety

F232102

Key to Symbols

The lightning flash and arrowhead within the triangle

is a warning sign indicating the presence of dangerous

voltage.

The exclamation point within the triangle is a warning

sign indicating important instructions concerning the

machine and possibly dangerous conditions.

This warning symbol indicates the presence of

potentially dangerous drive mechanisms within the

machine. Guards should always be in place when the

machine is in operation.

This warning symbol indicates the presence of possibly

dangerous chemicals. Proper precautions should be

taken when handling corrosive or caustic materials.

This warning symbol indicates the presence of hot

surfaces that could cause serious burns. Stainless steel

and steam lines can become extremely hot and should

not be touched.

This warning symbol indicates the presence of

possibly dangerous pinch-points. Moving mechanical

parts can crush and/or sever body parts.

Safety

F232102

Figure 1

Safety decals appear at crucial locations on the

machine. Failure to maintain legible safety decals could

result in injury to the operator or service technician.

To provide personal safety and keep the machine in

proper working order, follow all maintenance and

safety procedures presented in this manual. If questions

regarding safety arise, contact the factory immediately.

Use factory-authorized spare parts to avoid safety

hazards.

R066I

DO NOT EXCEED

Safety

F232102

Operator Safety

To ensure the safety of machine operators, the following

maintenance checks must be performed daily:

1. Prior to operating the machine, verify that all

warning signs are present and legible. Missing or

illegible signs must be replaced immediately.

Make certain that spares are available.

2. Check door interlock before starting operation of

the machine:

a. Attempt to start the machine with the door

open. The machine should not start with the

door open.

b. Close the door without locking it and attempt

to start the machine. The machine should not

start with the door unlocked.

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in

progress. The door should not open.

If the door lock and interlock are not functioning

properly, call a service technician.

3. Do not attempt to operate the machine if any of

the following conditions are present:

a. The door does not remain securely locked

during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in the machine.

Safe Operating Environment

Safe operation requires an appropriate operating

environment for both the operator and the machine. If

questions regarding safety arise, contact the factory

immediately.

Environmental Conditions

●Ambient Temperature. Water in the machine will

freeze at temperatures of 32°F (0°C) or below.

Temperatures above 120°F (50°C) will result in

more frequent motor overheating and, in some

cases, malfunction or premature damage to solid

state devices that are used in some models.

Special cooling devices may be necessary.

Water pressure switches are affected by increases

and decreases in temperature. Every 25°F

(10°C) change in temperature will have a

1% effect on the water level.

●Humidity. Relative humidity above 90% may

cause the machine’s electronics or motors to

malfunction or may trip the ground fault

interrupter. Corrosion problems may occur on

some metal components in the machine.

If the relative humidity is below 30%, belts and

rubber hoses may eventually develop dry rot.

This condition can result in hose leaks, which

may cause safety hazards external to the machine

in conjunction with adjacent electrical

equipment.

●Ventilation. The need for make-up air openings

for such laundry room accessories as dryers,

ironers, or water heaters must be evaluated

periodically. Louvers, screens, or other

separating devices may reduce the available air

opening significantly.

●Radio Frequency Emissions. A filter is available

for machines in installations where floor space is

shared with equipment sensitive to radio

frequency emissions.

●Elevation. If the machine is to be operated at

elevations of over 3280 ft. (1000 m) above sea

level, pay special attention to water levels and

electronic settings (particularly temperature) or

desired results may not be achieved.

NEVER insert hands or objects into

basket until it has completely stopped.

Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a

bypassed or disconnected balance

system. Operating the machine with

severe out-of-balance loads could result

in personal injury and serious equipment

damage.

SW039

WARNING

Safety

F232102

●Chemicals. Keep stainless steel surfaces free of

chemical residues.

●Water Damage. Do not spray the machine with

water. Short circuiting and serious damage may

result. Repair immediately all seepage due to

worn or damaged gaskets, etc.

Machine Location

●Foundation. The concrete floor must be of

sufficient strength and thickness to handle the

floor loads generated by the high extract speeds

of the machine.

●Service/Maintenance Space. Provide sufficient

space to allow comfortable performance of

service procedures and routine preventive

maintenance.

This is especially important in connection with

machines equipped with an AC inverter drive.

Consult installation instructions for specific details.

Input and Output Services

●Water Pressure. Best performance will be

realized if water is provided at a pressure of

30 –85 psi (2.0 –5.7 bar). Although the machine

will function properly at lower pressure,

increased fill times will occur. Water pressure

higher than 100 psi (6.7 bar) may result in

damage to machine plumbing. Component

failure(s) and personal injury could result.

●Steam Heat (Optional) Pressure. Best

performance will be realized if steam is provided

at a pressure of 30 –80 psi (2.0 –5.4 bar). Steam

pressure higher than 125 psi (8.5 bar) may result

in damage to steam components and may cause

personal injury.

For machines equipped with optional steam heat,

install piping in accordance with approved

commercial steam practices. Failure to install the

supplied steam filter may void the warranty.

●Compressed Air. For machines requiring

compressed air service, best performance will

be realized if air is provided at a pressure of

80 –100 psi (5.4 –6.7 bar).

●Drainage System. Provide drain lines or troughs

large enough to accommodate the total number of

gallons that could be dumped if all machines on

the site drained at the same time from the highest

attainable level. If troughs are used, they should

be covered to support light foot traffic.

●Power. For personal safety and for proper

operation, the machine must be grounded in

accordance with state and local codes. The

ground connection must be to a proven earth

ground, not to conduit or water pipes. Do not

use fuses in place of the circuit breaker. An easy-

access cutoff switch should also be provided.

Always disconnect power and water supplies before

a service technician performs any service procedure.

Where applicable, steam and/or compressed air

supplies should also be disconnected before service

is performed.

Do not place volatile or flammable fluids

in any machine. Do not clean the machine

with volatile or flammable fluids such as

acetone, lacquer thinners, enamel

reducers, carbon tetrachloride, gasoline,

benzene, naptha, etc. Doing so could

result in serious personal injury and/or

damage to the machine.

SW002

DANGER

Replace all panels that are removed to

perform service and maintenance

procedures. Do not operate the machine

with missing guards or with broken or

missing parts. Do not bypass any safety

devices.

SW019

CAUTION

Ensure that a ground wire from a proven

earth ground is connected to the ground

lug near the input power block on this

machine. Without proper grounding,

personal injury from electric shock could

occur and machine malfunctions may be

evident.

SW008

WARNING

Safety

F232102

AC Inverter Drive

Machines equipped with the AC inverter drive require

special attention with regard to the operating

environment.

●An especially dusty or linty environment will

require more frequent cleaning of the AC inverter

drive cooling fan filter and of the AC inverter

drive itself.

●Power line fluctuations from sources such as

uninterruptible power supplies (UPS) can

adversely affect machines equipped with the AC

inverter drive. Proper suppression devices should

be utilized on the incoming power to the machine

to avoid problems.

●A clean power supply free from voltage spikes

and surges is absolutely essential for machines

equipped with the AC inverter drive. Nonlinear

inconsistencies (peaks and valleys) in the power

supply can cause the AC inverter drive to

generate nuisance errors.

If voltage is above 230 Volt for 200 Volt

installations or above 440 Volt for 400 Volt

installations, a buckboost transformer is

recommended. If voltage is above 240 Volt or

480 Volt, a buckboost transformer is required.

●Sufficient space to perform service procedures

and routine preventive maintenance is especially

important for machines equipped with the AC

inverter drive.

Misuse

Never use this machine for any purpose other than

washing fabric.

●Never wash petroleum-soaked rags in the

machine. This could result in an explosion.

●Never wash machine parts or automotive parts in

the machine. This could result in serious damage

to the basket.

●Never allow children to play on or around this

machine. Death or serious injury can result if

children become trapped in the machine. Do not

leave children unattended while the machine door

is open. These cautions apply to animals as well.

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