Alliance Laundry Systems UW35S2 Betriebsanleitung

Operation/Programming

www.comlaundry.com

Washer-Extractor

Pocket Hardmount

Instructions for

Operating and Programming

the S-Series Microcomputer

Model Numbers

UW35S2 UW60S2

UW35S3 UW60S3

Part No. F232087R2

December 1998

NOTA: El manual en

español aparece después

del manual en inglés.

F232087 1

Table of Contents

Operation/Programming

Safety

Key to Symbols .................................................... 4

Safety Decal Location........................................... 5

Operator Safety .................................................... 6

Safe Operating Environment ................................ 7

Environmental Conditions ................................ 7

Machine Location ............................................. 8

Input and Output Services ................................ 8

Misuse .................................................................. 9

Operation

Customer Service ............................................... 11

Machine Familiarization .................................... 11

Theory of Operation ........................................... 12

S-Computer ..................................................... 14

Keypad ............................................................ 14

Display Indications ......................................... 15

Start-Up .............................................................. 16

Opening Door ..................................................... 16

Loading .............................................................. 16

Supply Dispenser ............................................... 17

Cycle Selection .................................................. 17

Cycle Execution .................................................. 17

Fill ................................................................... 18

Spray Rinse ..................................................... 18

Wash ................................................................ 18

Drain ................................................................ 19

Spin ................................................................. 19

Stop Routine .................................................... 20

Programming

Key Functions in Programming Mode ............... 21

Setup Mode ......................................................... 21

Degrees Displayed in Fahrenheit or Celsius ... 22

Spray Rinse and Supply 4 Enabled ................. 22

Auxiliary Heat and Spray Rinse Enabled ....... 22

Auxiliary Heat and Supply 4 Enabled ............. 22

Cycle Count ........................................................ 23

Cycle Programming ............................................ 23

Cycle Segment Charts ........................................ 26

S-Computer Cycle Charts ................................... 30

Cycle Programming Worksheet .......................... 44

F232087

without the expressed written consent of the publisher.

F232087 3

Section 1

Safety

Anyone operating or servicing this machine

must follow the safety rules in this manual.

Particular attention must be paid to the

DANGER, WARNING, and CAUTION

blocks which appear throughout the manual.

The following warnings are general examples

that apply to this machine. Warnings specific

to a particular operation will appear in the

manual with the discussion of that operation.

Be careful around the open door,

particularly when loading from a level

below the door. Impact with door edges

can cause personal injury.

SW025

CAUTION

Dangerous voltages are present in the

electrical control box(es) and at the motor

terminals. Only qualified personnel familiar

with electrical test procedures, test

equipment, and safety precautions should

attempt adjustments and troubleshooting.

Disconnect power from the machine before

removing the control box cover, and before

attempting any service procedures.

SW005

WARNING

Death or serious injury can result if children

become trapped in the machine. Do not

allow children to play on or around this

machine. Do not leave children unattended

while the machine door is open.

SW001

DANGER

This machine must be installed, adjusted,

and serviced by qualified electrical

maintenance personnel familiar with the

construction and operation of this type of

machinery. They must also be familiar with

the potential hazards involved. Failure to

observe this warning may result in personal

injury and/or equipment damage, and may

void the warranty.

SW004

WARNING

Safety

4F232087

Key To Symbols

The lightning flash and arrowhead within the

triangle is a warning sign indicating the

presence of dangerous voltage.

The exclamation point within the triangle is a

warning sign indicating important instructions

concerning the machine and possibly

dangerous conditions.

This warning symbol indicates the presence of

potentially dangerous drive mechanisms

within the machine. Guards should always be

in place when the machine is in operation.

This warning symbol indicates the presence of

possibly dangerous chemicals. Proper

precautions should be taken when handling

corrosive or caustic materials.

This warning symbol indicates the presence of

hot surfaces that could cause serious burns.

Stainless steel and steam lines can become

extremely hot and should not be touched.

This warning symbol indicates the presence of

possibly dangerous pinch-points. Moving

mechanical parts can crush and/or sever

body parts.

Ensure that the machine is installed on a

level floor of sufficient strength and that the

recommended clearances for inspection

and maintenance are provided. Never allow

the inspection and maintenance space to

be blocked.

SW020

CAUTION

Never touch internal or external steam

pipes, connections, or components. These

surfaces can be extremely hot and will

cause severe burns. The steam must be

turned off and the pipe, connections, and

components allowed to cool before the pipe

can be touched.

SW014

WARNING

Safety

F232087

Safety decals appear at crucial locations on the

machine. Failure to maintain legible safety

decals could result in injury to the operator or

service technician.

Figure 1–1

MA004G

Safety

6F232087

To provide personal safety and keep the

machine in proper working order, follow all

maintenance and safety procedures presented

in this manual. If questions regarding safety

arise, contact the factory immediately.

Use factory-authorized spare parts to avoid

safety hazards.

Operator Safety

To ensure the safety of machine operators,

the following maintenance checks must be

performed daily:

1. Prior to operating the machine, verify that

all warning signs are present and legible.

Missing or illegible signs must be replaced

immediately. Make certain that spares are

available.

2. Check door interlock before starting

operation of the machine:

a. Attempt to start the machine with the

door open. The machine should not

start with the door open.

b. Close the door without locking it and

attempt to start the machine. The

machine should not start with the door

unlocked.

c. Close and lock the door and start a

cycle. Attempt to open the door while

the cycle is in progress. The door

should not open.

If the door lock and interlock are

not functioning properly, call a

service technician.

3. Do not attempt to operate the machine

if any of the following conditions

are present:

a. The door does not remain securely

locked during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in

the machine.

NEVER insert hands or objects into basket

until it has completely stopped. Doing so

could result in serious injury.

SW012

WARNING

Never operate the machine with a bypassed

or disconnected out-of-balance switch.

Operating the machine with severe

out-of-balance loads could result in personal

injury and serious equipment damage.

SW010

WARNING

Safety

F232087

Safe Operating Environment

Safe operation requires an appropriate

operating environment for both the operator

and the machine. If questions regarding safety

arise, contact the factory immediately.

Environmental Conditions

•Ambient Temperature.Water in the

machine will freeze at temperatures of

32° F or below.

Temperatures above 120° F (50° C) will

result in more frequent motor overheating

and, in some cases, malfunction or

premature damage to solid state devices

that are used in some models. Special

cooling devices may be necessary.

Water pressure switches are affected by

increases and decreases in temperature.

Every 25° F (10° C) change in temperature

will have a 1% effect on the water level.

•Humidity. Relative humidity above 90%

may cause the machine’s electronics or

motors to malfunction or may trip the

ground fault interrupter. Corrosion

problems may occur on some metal

components in the machine.

If the relative humidity is below 30%, belts

and rubber hoses may eventually develop

dry rot. This condition can result in hose

leaks, which may cause safety hazards

external to the machine in conjunction

with adjacent electrical equipment.

•Ventilation. The need for make-up air

openings for such laundry room

accessories as dryers, ironers, water

heaters, etc., must be evaluated

periodically. Louvers, screens, or other

separating devices may reduce the

available air opening significantly.

•Elevation.If the machine is to be operated

at elevations of over 3,280 feet (1,000

meters) above sea level, pay special

attention to water levels and electronic

settings (particularly temperature) or

desired results may not be achieved.

•Chemicals. Keep stainless steel surfaces

free of chemical residues.

•Water Damage.Do not spray the machine

with water. Short circuiting and serious

damage may result. Repair immediately all

seepage due to worn or damaged

gaskets, etc.

Do not place volatile or flammable fluids

in any machine. Do not clean the machine

with volatile or flammable fluids such as

acetone, lacquer thinners, enamel reducers,

carbon tetrachloride, gasoline, benzene,

naptha, etc. Doing so could result in serious

personal injury and/or damage to

the machine.

SW002

DANGER

Safety

8F232087

Safe Operating Environment

(Continued)

Machine Location

•Foundation. The concrete floor must be of

sufficient strength and thickness to handle

the floor loads generated by the high

extract speeds of the machine.

•Service/Maintenance Space.Provide

sufficient space to allow comfortable

performance of service procedures and

routine preventive maintenance.

Consult installation instructions for specific

details.

Input and Output Services

•Water Pressure. Best performance will be

realized if water is provided at a pressure

of 30–85 psi (2.0–5.7 bar). Although the

machine will function properly at lower

pressure, increased fill times will occur.

Water pressure higher than 100 psi

(6.7 bar) may result in damage to machine

plumbing. Component failure(s) and

personal injury could result.

•Steam Heat (Optional) Pressure.Best

performance will be realized if steam is

provided at a pressure of 30–80 psi

(2.0–5.4 bar). Steam pressure higher

than 125 psi (8.5 bar) may result in

damage to steam components and may

cause personal injury.

For machines equipped with optional

steam heat, install piping in accordance

with approved commercial steam

practices. Failure to install the supplied

steam filter may void the warranty.

•Compressed Air. For machines requiring

compressed air service, best performance

will be realized if air is provided at a

pressure of 80–100 psi (5.4–6.7 bar).

•Drainage System.Provide drain lines or

troughs large enough to accommodate

the total number of gallons that could

be dumped if all machines on the site

drained at the same time from the highest

attainable level. If troughs are used,

they should be covered to support light

foot traffic.

•Power. For personal safety and for proper

operation, the machine must be grounded

in accordance with state and local codes.

The ground connection must be to a

proven earth ground, not to conduit or

water pipes. Do not use fuses in place of

the circuit breaker. An easy-access cutoff

switch should also be provided.

Replace all panels that are removed to

perform service and maintenance

procedures. Do not operate the machine

with missing guards or with broken or

missing parts. Do not bypass any

safety devices.

SW019

CAUTION

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