Alliance Laundry Systems UW60TV Betriebsanleitung

www.comlaundry.com

Troubleshooting

Part No. F8123401R2

March 2011

PHM1408C

Washer-Extractor

Pocket Hardmount

UniLinc Control

Refer to page 7 for Model Numbers

35 - 125 Models

PHM1409C

150 Models

the expressed written consent of the publisher.

F8123401 1

Table of

Contents

Section 1 – Safety Information ...............................................................2

General Safety Precautions....................................................................2

Important Safety Instructions ................................................................3

Locating an Authorized Servicer...........................................................5

Section 2 – Introduction ..........................................................................6

Customer Service...................................................................................6

Nameplate Location...............................................................................6

Model Identification ..............................................................................7

Section 3 – UW Theory of Operation.....................................................8

Starting the Machine..............................................................................8

Fill..........................................................................................................8

Supply....................................................................................................8

Wash ......................................................................................................8

Spray-Rinse ...........................................................................................8

Drain ......................................................................................................8

Extract....................................................................................................8

Section 4 – Troubleshooting....................................................................9

1. NO VISIBLE DISPLAY.............................................................10

2. NO FILL ANALYSIS.................................................................11

3. NO COLD OR HOT SPRAY-RINSE ........................................14

4. DOOR ERRORS (Close Door/Lock Door) ................................18

5. NO AP1 OUTPUT BOARD FUNCTIONS................................22

6. NO MOTOR ROTATION (with no active drive fault) ..............28

7. NO MOTOR ROTATION (with active drive fault) ...................28

8. DOOR CANNOT BE UNLOCKED/

NO CYCLE FUNCTION29

9. HEATING MALFUNCTION.....................................................29

10. ALARM ANALYSIS .................................................................33

11. TEMPERATURE FAULTING...................................................33

12. EXCESSIVE CYCLE TIME ......................................................36

13. CYCLE ABORTED/STOPPED IN MID CYCLE .....................40

14. DRAIN ERROR..........................................................................45

15. LUBRICATE BEARINGS DISPLAY .......................................49

16. NO AUDIBLE SIGNAL.............................................................50

17. UW150 JOG OPERATION ERRORS .......................................50

18. ABNORMAL OPERATION (water level, coast time etc.)........53

19. PDA COMMUNICATION PROBLEM.....................................54

20. J-PLUG CONNECTIONS (Inside of Control Module)..............55

21. J-PLUG CONNECTIONS (Rear of Control Module)................56

2© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8123401

Section 1

Safety Information

Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,”

“WARNING,” and “DANGER”) followed by specific instructions. These precautions are intended for the personal

safety of the operator, user, servicer and those maintaining the machine.

aDANGER

Danger indicates the presence of a hazard that will cause severe personal injury, death or substantial property

damage if the danger is ignored.

aWARNING

Warning indicates the presence of a hazard that can cause severe personal injury, death or substantial property

damage if the warning is ignored.

aCAUTION

Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage if the

caution is ignored.

Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.

IMPORTANT

The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will

occur if the procedure is not followed.

NOTE

The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is

important but not hazard related.

General Safety Precautions

In the interest of safety, some general precautions relating to the operation of this machine follow.

• Failure to install, maintain and/or operate this product according to the manufacturer’s

instructions may result in conditions which can produce serious injury, death and/or

property damage.

• Do not repair or replace any part of the product or attempt any servicing unless specifically

recommended or published in this Service Manual and unless you understand and have the

skills to carry out the servicing.

• Whenever ground wires are removed during servicing, these ground wires must be

reconnected to ensure that the product is properly grounded and to reduce the risk of fire,

electric shock, serious injury or death.

W006R2

WARNING

F8123401 3

Safety Information

Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do

not understand.

Important Safety Instructions

1. Read all instructions before using the washer-extractor.

2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual (supplied with your washer-

extractor) for the proper grounding of the washer-extractor.

3. Do not wash textiles that have been previously cleaned in, washed in, soaked in or spotted with gasoline, dry-

cleaning solvents or other flammable or explosive substances. They give off vapors that could ignite or

explode.

4. Do not add gasoline, dry-cleaning solvents or other flammable or explosive substances to the wash water.

These substances give off vapors that could ignite or explode.

5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two

weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a

period, before using a washer-extractor, turn on all hot water faucets and let the water flow from each for

several minutes. This will release any accumulated hydrogen gas. The gas is flammable. Do not smoke or use

an open flame during this time.

To reduce the risk of electric shock, fire, explosion, serious injury or death:

• Disconnect electric power to the washer-extractor before servicing.

• Never start the washer-extractor with any guards/panels removed.

• Whenever ground wires are removed during servicing, these ground wires must be

reconnected to ensure that the washer-extractor is properly grounded.

W460

WARNING

Repairs that are made to your products by unqualified persons can result in hazards due to

improper assembly or adjustments subjecting you, or the inexperienced person making such

repairs, to the risk of serious injury, electrical shock, or death.

W007

WARNING

If you or an unqualified person perform service on your product, you must assume the

responsibility for any personal injury or property damage which may result. The manufacturer

will not be responsible for any injury or property damage arising from improper service and/or

service procedures.

W008

WARNING

To reduce the risk of fire, electric shock, serious injury or death to persons when using your

washer, follow these basic precautions:

W023

WARNING

4F8123401

Safety Information

6. Do not allow children to play on or in a washer-extractor. Close supervision of children is necessary when the

washer-extractor is used near children.

7. Before the washer-extractor is removed from service or discarded, remove the door to the washing

compartment.

8. Do not reach into the washer-extractor if the wash basket is moving.

9. Do not install or store the washer-extractor where it will be exposed to water and/or weather.

10. Do not tamper with the washer-extractor’s controls.

11. Do not repair or replace any part of the washer-extractor or attempt any servicing unless specifically

recommended in the user-maintenance instructions or in published user-repair instructions that the user

understands and has the skills to carry out.

12. To reduce the risk of an electrical shock or fire, DO NOT use an extension cord or an adapter to connect the

washer-extractor to an electrical power source.

13. Use the washer-extractor only for its intended purpose, washing clothes.

14. ALWAYS disconnect the washer-extractor from its electrical supply before attempting any service.

15. Install the washer-extractor according to the INSTALLATION INSTRUCTIONS. All connections for water,

drain, electrical power and grounding must comply with local codes and, when required, be made by licensed

personnel.

16. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil,

cooking oil, machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as

in mops or cleaning cloths, must not be put into the washer-extractor. These flammable substances may cause

the fabric to ignite.

17. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the

fabric softener or product.

18. Keep the washer-extractor in good condition. Bumping or dropping the washer-extractor can damage its safety

features. If this occurs, have the washer-extractor checked by a qualified service person.

19. Replace worn power cords and/or loose plugs.

20. Be sure that water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-

off valves at the end of each wash day.

21. The loading door MUST BE CLOSED any time the washer-extractor is to fill, tumble or spin. DO NOT by-

pass the loading door switch and permit the washer-extractor to operate with the loading door open.

22. Always read and follow the manufacturer’s instructions on packages of laundry and cleaning aids. Heed all

warnings and precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of

children at all times (preferably in a locked cabinet).

23. Always follow the fabric care instructions supplied by the textile manufacturer.

24. Never operate the washer-extractor with any guards and/or panels removed.

25. DO NOT operate the washer-extractor with missing or broken parts.

26. DO NOT by-pass any safety devices.

27. Failure to install, maintain and/or operate this washer-extractor according to the manufacturer's instructions

may result in conditions that can produce bodily injury and/or property damage.

NOTE: The WARNING and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not

meant to cover all possible conditions and situations that may occur. Common sense, caution and care must

be exercised when installing, maintaining and operating the washer-extractor.

Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the

manufacturer.

F8123401 5

Safety Information

Locating an Authorized Servicer

Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper

service. Review all service information before beginning repairs.

Warranty service must be performed by an authorized technician, using authorized factory parts. If service is

required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized

technician and using authorized factory parts.

6F8123401

Introduction

Section 2

Introduction

Customer Service

Alliance Laundry Systems is not responsible for

personal injury or property damage resulting from

improper service. Review all service information

before beginning repairs.

If literature or replacement parts are required, contact

the source from whom the machine was purchased or

contact Alliance Laundry Systems at (920) 748-3950

for the name of the nearest authorized parts distributor.

For technical assistance, call (920) 748-3121.

Nameplate Location

When calling or writing about your product, be sure to

mention model and serial numbers. Model and serial

numbers are located on nameplate(s) as shown.

PHM2868P

F8123401 7

Introduction

Model Identification

Information in this manual is applicable to these washer-extractors.

UW35TV UW60TV UW80TV UW100TV UW125TV UW150TV

UWL035T0L UWL035T0M UWL035T0V UWL035T1L UWL035T1M UWL035T1V

UWL035T2L UWL035T2M UWL035T2V UWL035T3L UWL035T3M UWL035T3V

UWL060T0L UWL060T0M UWL060T0V UWL060T1L UWL060T1M UWL060T1V

UWL060T2L UWL060T2M UWL060T2V UWL060T3L UWL060T3M UWL060T3V

UWL080T0V UWL080T1V UWL080T2V UWL080T3V UWL100T0V UWL100T1V

UWL100T2V UWL100T3V UWL125T0V UWL125T1V UWL125T2V UWL125T3V

UWL150T0V UWL150T1V UWL150T2V UWL150T3V UWN035T0L UWN035T0M

UWN035T0V UWN035T1L UWN035T1M UWN035T1V UWN035T2L UWN035T2M

UWN035T2V UWN035T3L UWN035T3M UWN035T3V UWN060T0L UWN060T0M

UWN060T0V UWN060T1L UWN060T1M UWN060T1V UWN060T2L UWN060T2M

UWN060T2V UWN060T3L UWN060T3M UWN060T3V UWN080T0V UWN080T1V

UWN080T2V UWN080T3V UWN100T0V UWN100T1V UWN100T2V UWN100T3V

UWN125T0V UWN125T1V UWN125T2V UWN125T3V UWN150T0V UWN150T1V

UWN150T2V UWN150T3V UWU035T0L UWU035T0M UWU035T0V UWU035T1L

UWU035T1M UWU035T1V UWU035T2L UWU035T2M UWU035T2V UWU035T3L

UWU035T3M UWU035T3V UWU060T0L UWU060T0M UWU060T0V UWU060T1L

UWU060T1M UWU060T1V UWU060T2L UWU060T2M UWU060T2V UWU060T3L

UWU060T3M UWU060T3V UWU080T0V UWU080T1V UWU080T2V UWU080T3V

UWU100T0V UWU100T1V UWU100T2V UWU100T3V UWU125T0V UWU125T1V

UWU125T2V UWU125T3V UWU150T0V UWU150T1V UWU150T2V UWU150T3V

8© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT F8123401

Section 3

UW Theory of Operation

Starting the Machine

The door lock will not allow a cycle to be started until

the door has been closed.

Fill

The operator selects a cycle and starts the machine.

Water enters the machine through water valves that are

controlled by the microcomputer. As water fills the

basket, a column of air is trapped in a pressure bulb

and hose. The air pressure continues to increase as the

basket fills with water. When the desired water level is

reached, the water level switch triggers the

microcomputer and the water valves turn off.

A vacuum breaker installed in the inlet plumbing or a

shell overflow and air gap prevents the backflow of

water.

Supply

The operator can either connect external liquid

supplies to the machine or fill the supply dispenser

with liquid or dry supplies. The supply dispenser’s

nozzles flush the compartments with water at the

appropriate times throughout a cycle.

Wash

The basket includes ribs that lift the laundry from the

wash water. The laundry then tumbles back into the

bath.

1 dual-speed motor drives the basket’s shaft with a V-

belt.

UW35, UW60, UW80, UW100 and UW125 models

use 2 flange-type bearing that are bolted to the frame.

UW150 models use 2 bearings that are held in place

by a single cast-iron trunnion that is bolted to the

frame.

Spray-Rinse

The spray-rinse consists of a hose connected from the

hot and cold water inlet spray valves to the center of

the door glass. A nozzle on the inside of the door glass

produces a fan-shaped spray that disperses water

throughout the load.

Drain

UW washer-extractors use a normally-open gravity-

type drain system. No pump is used. When the drain

valve opens, the perforated basket allows water to

drain from it.

In the event of a power failure, the drain valve will

open automatically and the machine will drain.

UW 35 and 60 washer-extractors include a single drain

valve. UW 80, 100, 125 and 150 models include 2

drain valves. On dual drain models, the 2 drain valves

open and close together.

Extract

A final high-speed extract step removes water from the

load, which maximizes drying efficiency.

The door lock system will not allow the door to be

opened until the cycle has finished.

Dieses Handbuch passt für folgende Modelle

125

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