ALLPOWER APG3201N Bedienungsanleitung

6500 WATT AIR-COOLED

DIESEL GENERATOR

APG3201

Owner’s Manual

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TABLE OF CONTENTS

Page number

Chapter 1 Technical Specifications and Data 3

1-1 Technical specifications and data 3

1-2 Basic operating instructions 5

1-3 General dimensions and overview of generator

Chapter 2 Operating the Diesel Generator 7

2-1 Main points of safety during operation of the generator

2-2 Preparation before operation 9

2-3 Checking the operation of the diesel engine 12

2-4 Starting the generator 12

2-5 Procedures for starting the generator 15

2-6 Proper operation of the generator 17

2-7 Loading 17

2-8 Stopping the generator 19

Chapter 3 Maintenance 20

3-1 Maintenance schedules 20

3-2 Storing for a long period of time 22

Chapter 4 Troubleshooting 23

4-1 troubleshooting procedures

4-2 Questions and concerns 24

Chapter 5 Generator Parts Diagrams and Listings

Limited Warranty……………………………………………………………. 31

AIR-COOLED DIESEL GENERATOR

CHAPTER 1. TECHNICAL SPECIFICATIONS AND DATA

1-1 Technical specifications and data

CHANGFA Single-cylinder diesel generator

CFA6500CL E /CF

A6500CX E

CFA6500CL E S

/CFA6500CX E S

Rated frequency (Hz) 60 60

Rated voltage (V)

220 230 240 110

/220 115/230 120/2

380/220 400/230 420/240

Rated output power

(kVA) 4.5 4.5

Max output power

(kVA) 5 5

Rated rotation speed

(rpm) 3600 3600

Power factor cos_ 1 1

Phase number Single Three

Pole number 2 2

Excitation

Transistorized

self-excitation ,

Brushless

self-excitation constant voltage

(AVR)

ATS type without ATS without ATS

Structure type Open-frame Open-frame

Fuel

consumption(g/kw.h) 340 340

Fuel tank capacity(L) 12.5 12.5

Continuour running

t i m e ( h r ) ( a t r a t e d

power)

7.5 7.5

Noise level

[dBA/7m](zero

load full load)

75-79 75-79

Net weight (kg) L X:95; E:100 L X:95 E3:100

Overall dimension

(L_W_H) 29”_19”_26.25” 29”_19”_26.25”

AIR-COOLED DIESEL GENERATOR

OWNER’S MANUAL

Fuel type

0# (summer), 1 0 #

(winter), 3 5 #( ch il l

cold) diesel

0# (summer), 10# (winter),

35#(chill cold) diesel

Lube oil SAE 15W 40 SAE 15W 40

Engine model L X:CFA186F

E:CFA186FE

L X3:CFA186F

E3:CFA186FE

Engine type

Single-cylinder,4-

stroke,air-

cooled,vertical,diesel

engine

Single-cylinder,4-stroke,air-

cooled,vertical,diesel engine

Bore _ stroke(mm) 86_72 86_72

Displacement(cm3) 0.418 0.418

Compression ratio 19 1 19 1

Rated power [kW/rpm] 6.3/3600 6.3/3600

Rotation direction(from

the flywheel) clockwise clockwise

Starter system

C: recoil starter

E: recoil starter/electric

C: recoil starter

E: recoil starter/electric starter

OWNER’S MANUAL

1-2 Basic operating instructions

1-2.1 Under the given conditions, the generator will output the specified power in the table

listed below.

Table 1.

Height above sea level (ft) Ambient temperature (

F) RH

0+60 (+20

C) 60%

1-2.1 Under the given conditions, the generator will output the approximate

power in the table listed below.

Table 2

Height above sea level (ft) Ambient temperature (

F) RH

<3280.8 (<1000 m) 41~104 (5-40

C) 90%

1-3 General dimensions and overview of the generators

1-3.1 G CFA6500CL(X)E/CFA6500CL(X)ES

dimensions of the series generators

OWNER’S MANUAL

for a long period of time.

2-1.4 Electric shock and short circuits

Never touch the generator if the generator is wet. Also never touch the generator if

your hand is wet. Never operate your generator if the weather conditions call for any

type of precipitation such as rain, snow, or fog. To prevent electrical shocks, the

generator should be grounded. Use a lead to connect the grounding end of the

generator to the grounding surface of choice. Please refer to Fig. 2-1 before

beginning to use the electric generator.

CHAPTER 2 OPERATING THE DIESEL GENERATOR

2-1 General main points of safety during operation of the generator set.

In order to operate the generator set safely, please follow all the instructions provided

in this manual carefully. Doing so otherwise may lead to accidents and or equipment

damage.

2-1.1 Fire prevention

The proper fuel for the diesel generator set is light diesel fuel. Do not use gasoline,

kerosene and or other fuels other than light diesel fuel. Keep all flammable fuels

away from the generator as the generator may spark and ignite these gases. In order

to prevent fires from occurring and to provide enough ventilation for people and the

machine, keep the diesel generator at least 1.5 meters away from buildings and or

other equipment. Always operate your diesel generator on a level site. If the

generator is operated on an incline, the lubricating system within the engine will not

perform well and may lead to failure of the engine.

2-1.2 Prevention from inhaling exhaust gases

Never inhale exhaust gases emitted by the engine. The exhaust gases contain toxic

carbon monoxide. Never operate your generator in places with poor ventilation. In

order to operate this machinery indoors, a suitable ventilation system for the building

is required to draw the poisonous exhaust gases out.

2-1.3 Prevention from accidental burns

Never touch the muffler and its cover when the diesel engine is running. Never touch

the muffler and cover after the diesel engine has been used, as the muffler remains hot

OWNER’S MANUAL

Note: When connecting devices to the generator, make sure all other devices are

rated lower than the generators output. Any generator socket should not be

overloaded over its regulated limit

2-1.5 Other safety points

Before operating this generator, all operators should have a good knowledge of how

to break the circuit if any accidents occur. Also, all operators should be familiar with

all the switches and functions of the generator before using this machine. While

operating the generator, wear safe shoes and suitable clothes during operation.

Always keep children and animals away from the generator.

2-1.6 Battery

The electrolytic liquid of the battery also known as battery acid contains sulfuric acid.

In order to protect your eyes, skin, and clothing, wear protective gear when working

with the battery. If you come in contact with the electrolytic liquid, wash it

immediately with clean water. Also, if the electrolytic liquid comes in contact with

your eyes, see a doctor immediately.

OWNER’S MANUAL

2-2 Preparation before operation

2-2.1 Fuel choices and fuel treatment

Fuel tank

Use only light diesel fuel. The fuel should be filtered clean. Never let dust and

water mix with fuel in the fuel tank. Otherwise it will clog the fuel lines and oil

nozzles. It may also damage your pressure pump.

Note: It is dangerous to overfill the fuel tank. Never exceed the red piston in the

filter.

Type APG3201 CFA6500

CXES

The effective volume of fuel

tank:(L)

(US gal)

12.5 12.5

3.3 3.3

a. After purchasing fuel, put it into a

drum and let it sit for 3-4 days.

b. 3-4 days later, insert half of the fuel

siphon into the drum, (water and

impurities stay in the lower portion

of the drum)

Air filter element

Do not wash the air filter. The element is made of dry material, which does not

permit washing. When the output of the diesel engine is bad or the color of the

exhaust gas is abnormal, replace the air filter element. Never start the diesel engine

without the air filter.

Note:

Never smoke near the opening of the fuel tank.

Do not let sparks get near the fuel or fuel tank

and do not overfill tank. After filling, tighten the

fuel cap.

OWNER’S MANUAL

2-2.2 Filling engine oil

Remove the dipstick from the engine

Make sure the generator is on level ground, and fill the engine with 15W40 engine oil.

Put the dipstick back into the hole to check the engine oil level.

Engine oil is the most important factor in determining the life of your generator

engine. If you use poor engine oil or if you don’t change the oil regularly, the piston

and cylinder will wear easily or seize up. Also, the life of the other parts in your

engine such as bearings, and other rotating parts will shorten considerably.

Although there is an oil sensor that checks for low oil pressure, it is always a good

idea to check the amount of oil inside the engine. If the oil level is low, fill it before

starting the engine. A good time to drain the oil from the engine is when the diesel

engine is warm. If the engine is fully cooled, it is more difficult to drain all the oil out

or some impurities will remain in the engine.

FIRST USE

OWNER’S MANUAL

2-2.3 Checking the air filter

(1) Loosen the butterfly nut, take the cover of the air

filter off and take the air filter element out.

Do not wash the air filter element.

When the performance of the engine decreases or

when the color of the exhaust gases is bad, exchange

the filter element. Never start the engine without the

air filter as foreign objects may enter the intake and damage the engine.

Use dry compressed air (with pressure about 28 PSI to blow the dust out in

the electric control cabinet and at the surface of the generator. Check to see

how clean the surface of the sliding ring is. Check the pressure of the carbon

brush. Also, check whether the position of the carbon brush at the slide rig is

correct and the fixture is reliable with a good contact.

2-2.5 The fuel and oil in a new engine is drained before sold. Before you start the

engine, please fill the fuel tank and engine oil first.

2-3 Checking the operation of the diesel engine

2-3.1 Low-pressure oil switch.

CF diesel engines have a low-pressure sensor system where if the oil pressure

drops too low, the sensor will shut the engine off. The purpose of having this

system is to ensure that the engine does not seize up. If there is not enough oil

in the engine, the temperature of the oil will be raised too high. On the

contrary, if there is too much oil in the engine, the engine oil can slow the

engine down considerably.

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