AmeriWater Heatsan 00HS208 Handbuch

98-0156G

Operation & Maintenance Manual

AmeriWater

The Water Purification Specialists

3345 Stop 8 Rd, Dayton, OH 45414 | 800 535 5585 | www.ameriwater.com 98-0156 Rev G

Manufactured With Pride in The USA

Heatsan

Heat Sanitization System

198-0156 Rev G

TABLE OF CONTENTS

1CONTACT DETAILS.................................................................................................... 3

2HEALTH AND SAFETY ............................................................................................... 4

Explanation of symbols and references ...................................................5

Additional safety requirements .................................................................5

Usage in accordance with intended purpose ..........................................5

Operating staff..............................................................................................6

Bringing the system to a stop in the event of an emergency................7

Safety information for maintenance tasks...............................................7

Disposing of system parts and operating materials ...............................7

Unauthorized conversion and manufacturing replacement parts.......7

Warranty claims and liability ......................................................................8

3SPECIFICATION.......................................................................................................... 9

Controls .........................................................................................................9

Alarms and Maintenance ............................................................................9

Weights and Dimensions ............................................................................9

Water Services Connection Schedule........................................................9

Electrical Supply Requirements............................................................... 10

IP Ratings .................................................................................................... 10

Feedwater................................................................................................... 10

Performance .............................................................................................. 10

Environment............................................................................................... 11

Classification and Standards Applied..................................................... 11

4PROCESS DESCRIPTION......................................................................................... 12

Operation ................................................................................................... 12

Preheat ............................................................................................... 12

Heating (Heatsan Operation) .......................................................... 13

Hold (Heatsan Operation)................................................................ 13

Draw off period ................................................................................. 13

Cool down period.............................................................................. 14

Drain in Operation............................................................................ 14

Standby............................................................................................... 14

Remote Light.............................................................................................. 14

Light Pattern ...................................................................................... 14

5INSTALLATION ........................................................................................................ 15

Environment............................................................................................... 15

Unpacking................................................................................................... 15

Electrical Supply......................................................................................... 15

Water Connections.................................................................................... 15

Drain............................................................................................................ 16

Overflow ..................................................................................................... 16

Hot Water Flow/Return............................................................................. 16

Fill................................................................................................................. 16

Input/Outputs ............................................................................................ 16

Installation Plan Layout ............................................................................ 17

298-0156 Rev G

Commissioning .......................................................................................... 17

6OPERATING PROCEDURES .................................................................................... 18

Operator Interface .................................................................................... 18

Operation (levels of access) ..................................................................... 18

Operation (password entry)..................................................................... 19

Operation ................................................................................................... 19

Daily Defaults Menu ......................................................................... 19

System Set-up.................................................................................... 22

Today Current Set-up menu............................................................ 23

Heatsan Immediate Start................................................................. 24

Monitor – Rates ................................................................................. 25

Monitor – Times ................................................................................ 26

Alarms and Events..................................................................................... 26

Factory set-up ............................................................................................ 28

Normal Operation..................................................................................... 34

Data Logging .............................................................................................. 35

Uploading New Software ......................................................................... 37

Factory Default Settings ........................................................................... 38

7FAULT FINDING....................................................................................................... 39

Data Alarm List ...................................................................................... 39

Event Listings ............................................................................................. 44

8DISINFECTION AND CLEANING ............................................................................ 45

Advisory Note............................................................................................. 45

Surface Cleaning........................................................................................ 45

9MAINTENANCE........................................................................................................ 46

Maintenance .............................................................................................. 46

Thermostat Testing................................................................................... 46

Recommended Spare Parts ..................................................................... 47

Calibration of Sensors .............................................................................. 48

10 APPENDIX ................................................................................................................ 49

Disposal of electrical parts....................................................................... 49

Heatsan Process Flow Diagram............................................................... 50

Wiring Diagrams........................................................................................ 51

Installation Layout..................................................................................... 57

Flow Diagram MediQA to Heatsan ......................................................... 58

Flow Diagram MROZ to Heatsan............................................................. 62

Optional Signal Tower Installation.......................................................... 67

Heatsan Valve Isolation Interface Kit...................................................... 68

11 IFU – Updating Mitsubishi FX3G PLC Software with the FX3G-EEPROM-32L

Module 70

12 IFU – Updating Mitsubishi GOT1000 HMI Software w/Jump Drive ................. 73

398-0156 Rev G

1CONTACT DETAILS

For all service, spares and consumables enquiries contact:

AmeriWater

3345 Stop 8 Rd

Dayton, Ohio 45414

Tel No. 800-535-5585

(Or your local authorized AmeriWater dealer)

Useful Telephone Nos.

Tel No………………………………Contact Name:……………………………….

498-0156 Rev G

2HEALTH AND SAFETY

These instructions provide information on safe working practices. These

should be adopted to ensure safe and continuing operation of the

equipment. The manual should be read and understood before the

equipment is used.

AmeriWater reserves the right to make engineering refinements to the

equipment that may not be described herein. Any questions that cannot

be answered specifically by these instructions should be addressed to

AmeriWater or their agents for a response.

AmeriWater will not accept any responsibility for any equipment supplied

or the actions of such equipment or associated system if un-authorized

modifications are carried out that are considered by AmeriWater to

compromise the integrity of the original design philosophy.

If the unit’s performance becomes impaired and any remedial work

appears to be outside the scope of this manual, then seek advice from

AmeriWater, quoting the unit’s serial number (Refer to Section 1 Contact

Details).

The unit must not be disassembled in any way unless carried out by an

AmeriWater technician or authorized trained personnel.

During normal operation, the unit must not be operated with the control

panel door open. If access is required to the control panel, always isolate

the power supply using the door isolator.

The ‘Caution’ symbol is used throughout this manual to highlight where

particular care must be taken to ensure the safety of the operator, and

the protection provided by the equipment, is not impaired.

598-0156 Rev G

Explanation of symbols and references

This symbol refers to any immediate dangers. Failure to

follow the specified procedure could result in serious

personal Injury. Extreme caution should be observed

when conducting any activity where this symbol is shown.

Work should be completed by a trained competent

person.

Electrical shock. Do not touch electrical components.

Before performing tasks on parts of the electrical system,

disconnect the system from the power supply.

This symbol refers to a possible danger. Failure to follow

the specified procedure could result in personnel injury.

Caution should be observed when conducting any activity

where this symbol is shown. It is recommended work

should be completed by a trained competent person.

This symbol refers to a possibly hazardous situation.

Failure to observe these references may result in minor

injuries and/or damage to property.

This symbol points out important information for working

with the system in the proper manner. Failure to observe

these references may result in malfunctions in the system

or impact on the environment.

This symbol indicates a possible hot surface. Touching

parts of the machine showing this label should be

avoided.

Failure to observe these references may result in malfunctions in the

system or impact on the environment or result in injuries.

Additional safety requirements

National or provincial specific requirements/standards and regulations

must be observed.

Usage in accordance with intended purpose

This equipment is intended for indoor use only in a non-hazardous

environment to provide hot water, up to 194 °F for the purposes of

disinfection of water treatment equipment or other equipment.

Danger

Warning

Caution

698-0156 Rev G

When in use this equipment produces pressurized water at a

scalding temperature, up to 194 °F. Before using or working on the

equipment, ensure that personnel are aware of potential hot surface

areas on the equipment, identified by the hot surface symbol below.

Allow sufficient time after use for the water to have cooled to a safe

working temperature before carrying out any remedial works. The

un-flagged parts connected to parts marked with this symbol may

also have hot surfaces.

The unit should be wired to the electrical supply via an external

isolator or circuit breaker located near to the equipment.

When wiring AC three phase supplies to the equipment, the

‘Live’ wires should be connected to the ‘L1’, ‘L2’ and ‘L3’

terminals.

“RISK OF ELECTRICAL SHOCK”. ONLY QUALIFIED/APPROVED

ELECTRICAL ENGINEERS SHOULD BE USED TO CONNECT THE UNIT

TO THE ELECTRICAL SUPPLY.

Any references in this manual to installation requirements/procedures

are provided as information only. Installation of the unit will only be

carried out by AmeriWater or an approved installation technician.

If the unit is used in a manner not specified by AmeriWater or

procedures not followed as detailed in this manual, the protection

provided by this equipment may be impaired.

WARNING - DO NOT USE THIS EQUIPMENT IN ANY OTHER MANNER

THAN THOSE SPECIFIED UNDER SECTION 2.3.

Some parts of the system could be under pressure. Always make

sure the pressure has dispersed from the unit before repairs and

maintenance tasks are carried out.

Operating staff

Only persons who have read and understood these Instructions should

operate the unit. When operating the unit it is important to strictly

observe the safety information.

Caution

Danger

Caution

798-0156 Rev G

Bringing the system to a stop in the event of an emergency

To shut the unit down in the event of an emergency rotate the

yellow/red door isolator switch to the “OFF” position. Isolate the 3-

phase electrical supply to the unit at source. There will be no

requirement to isolate any of the hydraulic lines as all valves close

when de-energised.

Safety information for maintenance tasks

The owner of the unit must take care to ensure that only authorized

personnel who have been sufficiently informed for the task at hand

perform all maintenance and inspection tasks.

Before beginning tasks on the electrical equipment of the system, a

check must confirm that power has been disconnected. In addition, the

system must be secured to prevent it from being turned on again

unintentionally. The isolator switch is capable of accepting a lock-out

padlock when in its “OFF” position. The unit may contain water at

scalding temperatures; ensure it is drained down and safe to work on

before carrying out any maintenance tasks.

Disposing of system parts and operating materials

Refer to Section 10.1 for details.

Unauthorized conversion and manufacturing replacement

parts

Conversion or modification of the system is only permitted with the

approval of AmeriWater. Original replacement parts authorized /

supplied by the manufacturer enhance safety and ensure design

performance. The use of unauthorized parts may void the warranty on

the unit, impair its performance or compromise the safety of those

operating it.

898-0156 Rev G

Warranty claims and liability

The buyer has a one-year warranty on all equipment and parts,

excluding non-durable components (e.g., filter cartridges, reverse

osmosis membranes, filter media, consumable chemicals, etc.);

provided that the system is not subject to abuse, misuse, alteration,

neglect, freezing, accident or negligence; and provided further that the

system is not damaged as the result of any unusual force of nature

such as, but not limited to, flood, hurricane, tornado, or earthquake.

The warranty covers the replacement of equipment and/or parts only.

The warranty does not cover labor charges or travel expenses resulting

from the service of equipment. The manufacturer is excused if failure

to perform its warranty obligations is the result of strikes, government

regulation, materials shortages, or other circumstances beyond its

control.

To obtain warranty service, notice must be given to the manufacturer

within 30 days of the discovery of the defect.

There are no warranties on the AmeriWater system beyond those

specifically described above. All implied warranties, including any

implied warranty of merchantability or of fitness for a particular

purpose are disclaimed to the extent they might extend beyond the

above periods. The sole obligation of the manufacturer under these

warranties is to replace or repair the component or part which proves

to be defective within the specified time period, and the manufacturer

is not liable for consequential or incidental damages. No dealer, agent,

representative, or other person is authorized to extend or expand the

warranties expressly described above.

Some states do not allow limitations on how long an implied warranty

lasts or exclusions or limitations of incidental or consequential

damage, so the limitations and exclusions in the warranty may not

apply to you. This warranty gives you specific legal rights, and you may

also have other rights, which vary from state to state.

998-0156 Rev G

3SPECIFICATION

The Heatsan Integrated hot water disinfection unit incorporates

equipment to heat water received from a water purification system and

circulate around a distribution loop at a controlled sanitizing temperature

for a specified length of time. On completion of disinfection the water is

then made available to be taken off to dialysis machines for their heat

disinfect cycle. At the end of the cycle the water is discharged from the

system to drain and the loop is cooled.

Models available:

00HS208 3-phase, 208V, 60hz, 15kW Heater

Controls

All the processes of the Heatsan unit are controlled automatically and

the unit operates via a touch screen which displays systems

performance data and unit status.

Alarms and Maintenance

The Heatsan unit incorporates monitoring devices and will report

alarms and warning messages via the user display. Reference to these

alarms and appropriate actions to be taken to rectify them can be

found in Section 7 “Fault Finding”.

Weights and Dimensions

Weight (lbs)

Height (ins)

Width (ins)

Depth (ins)

Shipping (700)

70 28 35

Working (1580)

Water Services Connection Schedule

Drain: 1½” sanitary Tri-clamp coupling

Overflow: 1½” sanitary Tri-clamp coupling

Fill: ½” sanitary Tri-clamp coupling

Hot water flow: 1½” sanitary Tri-clamp coupling

Hot water return: 1½” sanitary Tri-clamp coupling

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