AMP Research Power Step Bedienungsanleitung

AMP RESEARCH POWER STEP – GMC / CHEVROLET

APPLICATION MODEL YR PART #

Chevrolet Silverado / GMC Sierra 1999–2006 (2007 Classic) (Crew Cab) 75113-01A

(Extended Cab) 75113-01A

Chevrolet Tahoe / Suburban 2001-2006 75115-01A

Chevrolet Avalanche *2001-2006 (without cladding) 75115-01A

(with cladding) 75115-01A

GMC Yukon / Yukon XL 2001-2006 75115-01A

Cadillac Escalade Ext / ESV 2003–2006 75115-01A

*Modi cation required to running board assembly. See Item 1 Page3.

AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2)

Monday - Friday, 6:00 AM - 5:00 PM PST

Designed and manufactured by AMP Research®. Patent Number 6,830,257; 6,641,158; 6,834,875; 6,938,909; 6,942,233; 7,007,961; 7,055,839; 7,163,221;

5-year limited warranty. Professional installation is recommended.

www.amp-research.com 1/11

INSTALLATION GUIDE

IM75113 rev 04.28.11

TOOLS REQUIRED

q Safety goggles

q Measuring tape

q Flat blade screwdriver

q Phillips head screwdriver

q Right angle drill

q 1/8” drill bit q 3/16” drill bit

q 9/32” drill bit q 21/64” drill bit

q 17mm socket

q 13 mm socket

q 10 mm socket q 7 mm socket

q T 20 Torx driver

q Ratchet wrench and extension

q 13mm end wrench

q Wire crimpers

q Wire stripper / cutter

q Vise grip pliers

q Corrosion inhibiter

3/16” hex key wrench (allen wrench)

q 5mm hex key wrench (allen wrench)

q 4mm hex key wrench ( allen wrench )

q Electrical tape

Weather proof caulking (silicone

sealer)

INSTALLATION TIME

12 3 4

SKILL LEVEL

4= Experienced

3:00 hrs

AMP RESEARCH POWER STEP – GMC / CHEVROLET

INSTALLATION GUIDE

Attaching motor to linkage assembly

The motors must be attached to the linkage assemblies before continuing the

installation process.

CAUTION: HANDLE WITH CARE.

To ensure our customers receive all components with full integrity, we pack

the motors separate from their linkage assemblies. This requires that the

installer position and fasten the motor before continuing with the install.

Please follow the instructions below and handle the assembly carefully.

CAUTION: Dropping the assembly or any excessive impact MAY cause

damage to the motor.

Instructions:

1. Position the gear cover in place as shown if not already in place.

2. Seat motor into position on the three mounting bosses. This may require

an adjustment of the gear by moving the swing arms.

3. After seating into place, fasten the motor with the three motor mount

screws with 4mm Hex Head. Tighten screws to 36 in-lbs (4N-m). Do not

over torque.

EXPLODED VIEW

19-03129-11 Motor

19-03179-90 Socket cap screw

19-03133-90 Washer

19-03138-90 Drive Gear Housing Cover

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INSTALLATION GUIDE

IM75113 rev 04.28.11

AMP RESEARCH POWER STEP – GMC / CHEVROLET

USED ON SILVERADO

AND SIERRA

HEAVY DUTIES ONLY.

USED ON SILVERADO

AND SIERRA

HEAVY DUTIES ONLY.

2x2

10-03035-10 SUV

10-03058-11 Truck

Idler linkage assembly

19-03067-93L SUV

19-03067-91L Truck

Wire harness

19-03297-93

Controller

16-03079-90

Cable Bracket

19-03088-90

Brake Cable Ring

19-03044-90

Drill Template

9x4

BRACKET

(SUV SHOWN)

(10-03058-11 Shown)

3x2

10-03034-11 SUV

10-03059-12 Truck

Motor linkage assembly

16-03055-90-TRUCK

Mounting Bracket

19-03149-90-SUV

Mounting Bracket

1x2

Running board assembly

(A) 19-03763-90 End cap left (x1)

(B) 19-03760-90 End cap right (x1)

(D) 19-02802-90 Socket cap screw (x2)

(E) 19-03761-90 End cap wedge right (x1)

(F) 19-03764-90 End cap wedge left (x1)

Cut Dimension

Note: Some Applications require modiﬁcation.

Application Cut Length

Crew Cab, Avalanche w/o cladding

Suburban, Yukon XL, EscaladeEXT/ESV 79” (No Modiﬁcation Required)

Tah oe, Yukon, Escalade,

Avalanche w cladding 72” (Trim 7”)

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INSTALLATION GUIDE

IM75113 rev 04.28.11

AMP RESEARCH POWER STEP – GMC / CHEVROLET

10 x8

19-02812-90

Hex Head

Sheet Metal Screw

11 x4

19-03037-90 SUV

19-03248-90 Truck

Hex Flange Bolt

13 x4

10-00115-60

Nylock Nut

14 x8

19-02634-90

Button Head Bolt

15 x2

19-03339-90

Cable tie (11”)

16 x8

19-02802-90

Socket Cap Screw

19-02992-90

Tubing (Installation To ol)

19-02640-90

Grommet

18 x25

19-02805-90

Cable tie (7”)

19 x4

19-03354-90

Posi-Tap™ (Red/Grey)

21 x8

19-03021-90

Hex Nut

(for Truck only- Step 8)

12 x4

19-03032-90

Upper Sill Mount

with 19-03033-90

Stud

23 x8

19-02989-90

Butt Connector

22 x4

19-03302-90

LED Lamp

19-03299-90

M10 Hex Bolt

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INSTALLATION GUIDE

IM75113 rev 04.28.11

AMP RESEARCH POWER STEP – GMC / CHEVROLET

Steps 1-3 for Heavy Duty Trucks

only! For all other vehicles skip

to Step 4.

HD - Short Bed: Remove forward most brake

cable guide.

HD - Long Bed: Remove first and third brake

cable guide.

Install replacement brake cable guides.

HD - Long Bed: Install plastic brake cable guide

in forward hole of rear body mount.

SILL DRAIN

Rear linkage assembly. Template position for

Tahoe and Yukon shown in hidden lines.

Clamp drill template about 1/16” forward of the

rearmost sill drain.

Tahoe and Yukon: Clamp Template 1/8”

behind second rearmost sill drain.

With drill template secured with vise grips,

drill 1/8” starter holes. Remove template and

drill holes to 21/64”.

MOUNTING TAB

SILL DRAIN

FOR SUV

Front linkage assembly. Template position for

SUV driver side shown in hidden lines.

Clamp drill template to pinch weld about 1/8”

behind the forward most mounting tab.

Then repeat Step 5.

SUV’s: On driver side only, clamp template

1/8”in front of forward most mounting tab.

3 4

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INSTALLATION GUIDE

IM75113 rev 04.28.11

AMP RESEARCH POWER STEP – GMC / CHEVROLET

AVOID

DRILLING

THROUGH

WIRES.

READ THE ABOVE CAUTION NOTE!

Center the upper support mount and drill 1/8”

starter holes, then remove mount and drill 3/16”

holes. Drill through first layer of sheet metal

only. Attach with #14 sheet metal screws.

File down any exposed screw tips

from inside and cover with silicone.

Use a straight edge to make a vertical line

centered between drilled mounting holes.

12 10

AVOID

DRILLING

THROUGH

WIRES.

File down any exposed screw tips

from inside and cover with silicone.

READ CAUTION NOTE AT TOP OF PAGE!

Repeat Steps 7 & 8 for rear mount. Drill through

first layer of sheet metal only. This mount

support will mount partially behind frame

support and will require only one sheet metal

screw.

Mount linkage assembly and upper bracket and

finger tighten all fasteners.

Mount linkage assembly and upper bracket and

finger tighten all fasteners.

IMPORTANT NOTE:

For Truck and HD Avalanche:

The motorized linkage

assembly goes to the front

location on the drivers side

and to the rear location on

the passenger side.

For SUV & 1500 Avalanche:

The motorized linkage

assembly goes towards the

front on both sides.

Slide mounting T-nut into position. Mount

board and tighten fasteners to 10 ft-lbs. Align

the end of the board with the rear edge of the

back door.

TIGHTEN AFTER

ADJUSTMENT

ADJUST EDGE TO

HORIZONTAL

Tighten button head fasteners and upper nut to

16 ft-lbs. Then adjust the bottom edge to

horizontal and tighten hex bolt to 16ft-lbs.

CAUTION: Remove step plates on inside of cab and move vehicle

wire harnesses out of the way before drilling in Steps 8 & 9.

910

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INSTALLATION GUIDE

IM75113 rev 04.28.11

www.amp-research.com 6/11

INSTALLATION GUIDE

AMP RESEARCH POWER STEP – GMC / CHEVROLET

Using the two 11”cable ties, mount controller to

factory wire conduit above brake booster on

drivers side of truck.

Plug in wire harness.

(Ensure that locking

tabs engage.)

Route long end of wire harness above engine

and down through passenger side wheel well.

Zip tie harness to cowling clips on fire wall.

Route short end down drivers side.

Secure with zip ties.

Route wire harness along the frame. Secure

with zip ties.

Poke hole through rubber grommet near

front door on underside of floor panel with

small phillips screwdriver. Push both wires

through hole.

(See Step 20 for passenger side notes.)

Plug wire

harness into

motors.

Remove power fuse. Attach power lead RED wire

to positive lead in the junction box. CAUTION:

Do not ground wrench when engaged with nut.

Attach ground lead to junction box mount-

ing bracket. (See Step 15 for Diesel Engine

grounding location)

Diesel Models only! Using supplied Hex Head

Screw connect ground to air compressor mount-

ing bracket.

13 14

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INSTALLATION GUIDE

IM75113 rev 04.28.11

www.amp-research.com 7/11

INSTALLATION GUIDE

AMP RESEARCH POWER STEP – GMC / CHEVROLET

IMPORTANT: Steps 21 and 22 are for Crew Cabs and SUV’s only. Light blue and Green

wires will not be used otherwise. See wire diagrams for model years previous to 2003.

Pull up the carpet and thread both wires

through the floor panel (same steps on passen-

ger side EXCEPT drill 9/32” hole in metal and

add rubber grommet).

Seal holes with silicone glue.

See wire diagrams for model

years previous to 2003.

On Crew Cab’s and SUV’s carefully remove wire

wrap. On drivers side find the LIGHT BLUE wire

with BLACK STRIPE. On the passenger side find

GREEN wire with BLACK STRIPE rear of the “T”

junction where wires cross under the front seat).

Remove plastic trim on door

near mirror attachment.

To remove door, first pry off door lock

tab. Remove door bolts.

Using supplied Posi-Taps™ splice shorter

trigger wire into wire found in step 21.

Note: Crew Cab and SUV’s only; Ta pe

off these extra wires otherwise.

Pop off the threshold cover with screwdriver and

remove the kick panel. The panel will slide out

from under the seat after fasteners give way.

19 20

21 22

23 24

www.amp-research.com 8/11

INSTALLATION GUIDE

IM75113 rev 04.28.11

AMP RESEARCH POWER STEP – GMC / CHEVROLET

Pry off door handle plate and any remaining

panel fasteners. Then remove door panel.

NOTE: Remove door light

while removing door panel.

Pull back the door weather guard. Pry off

speaker and unplug. Thread plastic tube

through accordion.

Feed longer wire of Step 20 through tube into

door and pull out plastic tube on door side.

Route wire along harness going to switch plate.

Secure all wires with zip ties and electrical tape.

Using supplied Posi-Taps™ splice trigger

wire into door ajar wire (Driver side: Gray

with Black Stripe; Passenger side: Black with

White Stripe). The trigger wires will attach to

the connector with a cam-release lever.

27 28

25 26

29 30

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INSTALLATION GUIDE

IM75113 rev 04.28.11

AMP RESEARCH POWER STEP – GMC / CHEVROLET

On each side of the vehicle measure from the front

edge of door line on the pinch weld to the speciﬁed

lengths below. Measure at 22” for front LED Light

and 65” for rear LED Light.

Afﬁx lamp to rocker panel surface. Make sure the

lamp is afﬁxed to a clean, ﬂat surface. There is a

step down midway across the surface. Afﬁx lamp

just outside of step down.

Using supplied butt connectors, connect the lamp

wires. Red to Red, Black to Black.

Close and wrap with conduit and electrical tape.

Secure all loose wires with cable ties, with lamp wires

pulled upward to avoid any wire snagging.

Replace power fuse

Make sure that plug lever is fully opened before

reinstalling. Failure to do this will adversely

affect the operation of the powerstep and

window controls.

Reinstall door panel.

36 37

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INSTALLATION GUIDE

IM75113 rev 04.28.11

www.amp-research.com 10/11

INSTALLATION GUIDE

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