ANTTI Plug&Dry Bedienungsanleitung

Installation and

Operating Instructions

03-2020

ANTTI GRAIN DRYER

Antti Plug&Dry

408116 (en)

ANTTI-TEOLLISUUS OY

Koskentie 89

FI-25340 Kanunki, Salo

Tel. +358 2 774 4700

E-mail: antti@antti-teollisuus.

www.antti-teollisuus.

ANTTI PLUG&DRY ................................................................................................................................................ 4

SELECTING LOCATION FOR THE DRYER.......................................................................................................... 4

FOUNDATION ........................................................................................................................................................ 4

THE SPACE REQUIRED FOR THE INSTALLATION............................................................................................. 5

PRESENTATION OF THE MACHINE .................................................................................................................... 5

SAFETY.................................................................................................................................................................. 6

INSTALLATION OF THE ANTTI PLUG&DRY ........................................................................................................ 6

Principle drawings of di󰀨erent dryer types with accessories .................................................................................. 8

Installing the electric cabinet and the bracket for the frequency transformer ...................................................... 11

Principle drawing of the cable routing................................................................................................................... 12

Unit-specic cabling ............................................................................................................................................. 13

Example of connector IDs .................................................................................................................................... 14

Electric installations.............................................................................................................................................. 15

Installation ............................................................................................................................................................ 16

Installing the LTM thermostat ............................................................................................................................... 16

Installing the temperature transmitter and the re thermostat in the axial blower ................................................ 17

Installing the vacuum sensor................................................................................................................................ 19

Installing the upper limit sensor (Capacitive, adjustable) ..................................................................................... 20

Installing the temperature transmitter in the duct ................................................................................................. 21

Installing the re thermostat in the duct................................................................................................................ 23

Piping the heaters with a grain pocket.................................................................................................................. 31

Dimensioning of the basic parts viewed from the side ......................................................................................... 32

Dimensioning of the basic parts with a small intake pit viewed from above......................................................... 33

Principle dimensioning drawings for the 10 m³ and 17m³ intake pits ................................................................... 34

Dimensioning of the intake pit to be used with a chain conveyor......................................................................... 35

Installing the base and the legs............................................................................................................................ 36

Sections, air channel ends ................................................................................................................................... 36

Top tanks and cover with handrails ...................................................................................................................... 36

Installing the elevator and the ladder.................................................................................................................... 37

Bolt-assembled hopper 10m³ / 17m³ .................................................................................................................... 37

The intake pit with Skandia conveyor................................................................................................................... 37

Wire control of the 3-way divider .......................................................................................................................... 38

Fuel pipes............................................................................................................................................................. 47

Installing the debris piping for the pre-cleaner...................................................................................................... 47

STARTING UP...................................................................................................................................................... 48

Elevator ................................................................................................................................................................ 48

Pre-cleaner........................................................................................................................................................... 48

Feeder ................................................................................................................................................................. 49

Blower................................................................................................................................................................... 49

Burner................................................................................................................................................................... 49

LTM thermostat..................................................................................................................................................... 49

CONTENTS

Translation of original

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THERMAL INSULATION ...................................................................................................................................... 50

OPERATION INSTRUCTIONS FOR THE DRYER MACHINERY (detailed instructions)..................................... 50

Initial adjustment and checking of the dryer ......................................................................................................... 50

Drying ................................................................................................................................................................... 50

Cooling ................................................................................................................................................................. 51

DRYING TECHNICS ............................................................................................................................................ 52

MAINTENANCE AND OPERATING ADJUSTMENTS.......................................................................................... 53

ECONOMICAL DRYING....................................................................................................................................... 54

POSSIBLE MALFUNCTIONS .............................................................................................................................. 57

SERVICE AND WINTER MAINTENANCE .......................................................................................................... 57

GUARANTEE ....................................................................................................................................................... 58

EU Declaration of Conformity............................................................................................................................... 59

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ANTTI PLUG&DRY

Read the Installation and Instruction Manual carefully before installing the machine and putting it into operation.

SELECTING LOCATION FOR THE DRYER

Locate the grain dryer as a part of the farm's centre of operations, taking into account possible tra󰀩c, noise and

dust problems. Construct the roads in a manner enabling them to be tra󰀩cked with a full trailer round the year.

If possible, locate the heater on the facade side of the building. When selecting location for the heater, observe

in particular that it requires large amounts of clean air. The suction opening of the heater must be located as far

from the outlet air pipes as possible, on the other side of the building. If you have doubts concerning the location,

negotiate in advance with the local building and road authorities, and the re chief.

The distance from the grain dryer to the land of the neighbour shall be at minimum 15 m, to the neighbouring

building 20 m, to your own residential building15 m, and to an outbuilding 12 m. (The minimum distance to your

own buildings may vary from municipality to municipality, depending on how the new regulations are being locally

interpreted). For dryers of category P2, the required distances may be shorter. Under certain conditions, a package

dryer may fall into category P2. Consult the local re chief or building supervisor for detailed instructions.

FOUNDATION

GROUND PRESSURE

When selecting suitable founding method for your dryer, apply the following base values for di󰀨erent soil types:

Moraine 0,4 – 0,8 MN/m2

Gravel 0,2 – 0,6 MN/m2

Sand 0,15 – 0,5 MN/m2

Fine sand 0,1 – 0,4 MN/m2

Clay and ne silt:

- soft (easy to work) 0,025 MN/m2

- tough (hard to work) 0,050 MN/m2

- solid (extremely hard to work) 0,1 MN/m2

If you consider that the load-bearing capacity of the soil is di󰀩cult to determine, assign a specialist or order a ground

survey. It is often a good idea to establish the form of the rock by means of a ground survey or a test excavation.

Typically, the ground pressure caused by a dryer is 0.5–2.0 kg/cm2 when the foundation is of raft type.

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THE SPACE REQUIRED FOR THE INSTALLATION

The minimum requirement is that the foundation drawings are being followed.

In addition, you must take into account the space required for the installation, and the load-bearing capacity of the

soil under the mobile crane.

The goods to be transported can be over 3 metres wide and fairly long. Therefore, the access to the foundation of

the dryer must be unobstructed, and su󰀩cient space must be reserved for turning the vehicles.

For the erection of the dryer, the mobile crane must be provided with unobstructed access near the installation

site and a su󰀩ciently sturdy standing base. There must not be any aerial electric or telephone lines at the erection

site, within the reach of the mobile crane.

Instruction manual for erecting and operating the machine

This manual is intended for professional farmers. The use of the machine requires normal skills and general

knowledge of farming.

Grain dryer type

This manual deals with installation and use of ANTTI PLUG&DRY.

PRESENTATION OF THE MACHINE

- Grain dryers are intended for drying of grain and seeds.

- The drying process comprises four phases:

1. During the lling phase, the elevator transfers the grain from the lling hopper of the dryer into the dryer.

2. During the drying phase, the grain circulates inside the dryer, and simultaneously, hot air is being sucked

through the grain layers.

3. During the cooling phase, the grain is being circulated inside the dryer, and cold outside air is being sucked

through the grain layers.

4. The ready-dried and cooled material is transferred by means of an elevator to the storage or to be loaded.

The dryer is delivered, as ordered, as pre-assembled units or in parts, and the nal assembly shall take place at

the installation site.

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- The pedestal of the dryer comprises the dryer base and the feeder. The drying sections are installed on top

of the base.

- The drying unit comprises drying sections with triangular air ducts. The top tanks are stacked on top of the

drying unit.

- The volume of the dryer depends on the number of the sections and the top tanks, being installed one on top

the other.

- In addition to the main parts itemised above, the delivery also includes a number of smaller parts, the instal-

lation of which is described more in detail later in these instructions.

In dryers, the most signicant source of noise is the axial blower/axial blowers. Refer to the blower manual for

detailed information.

SAFETY

The dryer base has moving feeder parts that can cause an injury, if all the cover plates and hatches are

not properly closed, while the machine is in operation!

NOTE!

Before opening or closing the bottom troughs, ensure that the inspection and cleaning hatches in the

dryer base are closed.

Follow the local instructions for occupational safety.

INSTALLATION OF THE ANTTI PLUG&DRY

Refer to the erecting instructions 408076 for the dryer for installation of the sections and the other basic components.

These instructions deal with the installation of the Plug&Dry dryer's model-specic components.

The installation work of the dryer requires precision. The work must be carried out on various levels, even at high

elevations. Therefore, in addition to good installation skills, the work requires proper sca󰀨olding/use of aerial work

platforms and observation of all the safety issues. Especially, the dryer base and the sections are heavy. Lifting

them requires su󰀩ciently powerful machinery.

Pre-connected wiring is used for installations in the electric centre. Before starting the use, make sure that all the

electric appliances are in order!

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Weight of the dryer's components:

2W 3W 4W

Base 725 kg 900 kg 1320 kg

Section (2 pcs, without air channel ends) 1080-1190 kg 1520-1635 kg 1960-2115 kg

Top section 220 kg 280 kg 355 kg

Top section with cover and handrails 400 kg 520 kg 655 kg

Please observe, when lifting the heavy components of the dryer:

- use all the lifting lugs on the components

- use the lifting lugs and a bracing when lifting the ready-assembled top tank

- ensure that the lifting hooks stay in position in the lugs, and that the crane being used is su󰀩ciently powerful

- never go under or too near the components to be lifted

- the crane must be able to lower the component to be lifted slowly and precisely into position

- reserve 3–5 tools that can be used as guide pins such as, for example, pin punches of 5–8 mm in diameter

Provide all the horizontal seams with sealing band.

Note! If you wish to stack several sections, and lift them on top of the base in one go, use the separate lifting lugs

(501010). Refer to the erecting instructions 408076 for detailed instructions. Attach the lifting lug by eight M8

bolts. Brace the lugs by xing battens of 50x100 by the two holes to support the lugs so that the section end will

not bend. Use the same lugs for lifting the top tanks.

The dryer can be assembled from larger sub-assemblies. All the drying sections and the top tanks can be lifted

into place using the robust lugs on the top. The maximum load, allowed to be lifted is 6,750 kg An example: the

top tanks and the top tank cover with handrails can be assembled while the section is still on the ground. Tighten

all the bolts – use M10 bolts for xing the vertical supports. Lift this large sub-assembly on top of the base or the

lower-lying sections.

NOTE!

The total weight of the sub-assembly is several tonnes, so a heavy crane is required. Verify the load-bearing ca-

pacity of the soil, before the lifting.

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23MF2-ohje kuvaan_1.pdf

Principle drawings of di󰀨erent dryer types with accessories

Elevator support

Principle drawing of the assembly

Cable ladder

Frequency transformer

Control System

STANDARD POSITION

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23MF2-ohje kuvaan_2.pdf

Temperature sensor

Gas-fuelled heaters, direct driven:

LTM Vacuum sensor

Cable ladder

LTM

Vacuum sensor

Cable ladder

Cable ladder,

keep the wiring o󰀨 hot

surfaces

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