APRILIA RSV 1000 R FACTORY 2003 Gebrauchsanweisung

www.serviceaprilia.com

workshopmanual

RSV 1000 R - RSV 1000 R FACTORY

1137 3

00/2003-10

8140742 USA

INTRODUCTION

0 - 1

RSV 1000 R - RSV 1000 R FACTORY

INTRODUCTION 0

INTRODUCTION

0 - 2

RSV 1000 R - RSV 1000 R FACTOR

SUMMARY

0.1. INTRODUCTION ............................................................................................................................................. 3

0.1.1. INTRODUCTION.................................................................................................................................... 3

0.1.2. REFERENCE MANUALS....................................................................................................................... 4

0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS..................................................................................... 5

INTRODUCTION

0 - 3

RSV 1000 R - RSV 1000 R FACTORY

0.1. INTRODUCTION

0.1.1. INTRODUCTION

- This manual provides the information required for normal servicing.

- This publication is intended for use by Aprilia dealerships and their qualified mechanics; many concepts have been

omitted inasmuch as their inclusion would be superfluous for such an audience. Since complete mechanical expla-

nations have not been included in this manual, the reader must be familiar with basic notions of mechanics, as well

as with basic repair procedures. Without such familiarity, repairs and checks could be ineffective and even hazard-

ous. Since the repair and vehicle check instructions are not exhaustive, special care must be taken to prevent

damage and injury. To ensure maximum customer satisfaction with the vehicle, Aprilia S.p.A. continuously im-

proves its products and their documentation. The main technical modifications and changes in repair procedures

are communicated to all Aprilia dealerships and agencies worldwide. Such modifications will be supplied in subse-

quent editions of the manual. In case of doubt regarding specific repairs or checks, contact the Aprilia SERVICE

DEPARTMENT; we will be pleased to provide all necessary information and assistance as well as keeping you up-

dated on changes and modifications to the vehicle.

Aprilia S.p.A. reserves the right to make changes to its products at any time, barring any such changes as may alter

the essential features of a product as specified in the relevant manual.

All rights of storage using electronic means, reproduction and total or partial adaptation, whatever the means adopted,

are reserved in all countries.

The mention of third parties’ products is only made for information purposes, and constitutes no engagement.

Aprilia S.p.A. is not liable in any way for the performance or use of their products.

First edition: October 2003

Designed and printed by:

DECA srl

via Risorgimento, 23/1 - 48022 Lugo (RA) - Italy

Tel. +39 - 0545 35235

Fax +39 - 0545 32844

E-mail: deca@decaweb.it

www.decaweb.it

On behalf of:

Aprilia S.p.A.

Via G. Galilei, 1 – 30033 Noale (VE) – Italy

Tel. +39 – (0)41 58 29 111

Fax +39 – (0)41 58 29 190

www.aprilia.com

www.serviceaprilia.com

INTRODUCTION

0 - 4

RSV 1000 R - RSV 1000 R FACTOR

0.1.2. REFERENCE MANUALS

PARTS CATALOGUES

Aprilia part# (description)

3974

SPECIAL TOOLS CATALOGUES

Aprilia part# (description)

001A00

OWNER’S MANUALS

Aprilia part# (description)

8104334

8104691

8104692

8104693

8104704

8104694

8104695

CYCLE PARTS TECHNICAL MANUAL

Aprilia part# (description)

8140737

8140738

8140739

8140740

8140741

8140742

ENGINE TECHNICAL MANUAL

Aprilia part# (description)

8140743

8140744

8140745

8140746

8140747

8140748

INTRODUCTION

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RSV 1000 R - RSV 1000 R FACTORY

0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS

#= number

< = less than

> = greater than

≤= less than or equal to

≥= more than or equal to

~ = approximately

∞= infinity

°C = degrees Celsius (centigrade)

°F = degrees Fahrenheit

± = plus or minus

AC = alternating current

A = Ampere

Ah =Ampere per hour

API = American Petroleum Institute

HV = high voltage

AV/DC = Anti-Vibration Double Countershaft

bar = pressure measurement (1 bar =100 kPa)

DC. = Direct Current

cc = cubic centimeters

CO = carbon monoxide

CPU = Central Processing Unit

DIN = German industrial standards (Deutsche Industrie Norm)

DOHC = Double Overhead Camshaft

ECU = Electronic Control Unit

rpm = revolutions per minute

HC = unburnt hydrocarbons

ISC = Idle Speed Control

ISO = International Standardization Organization

Kg = kilograms

Kgm = kilogram meter (1 kgm =10 Nm)

km = kilometers

kph = kilometers per hour

kΩ= kilo Ohm

kPa = kiloPascal (1 kPa =0.01 bar)

KS = clutch side (from the German "Kupplungseite")

kW = kiloWatt

l= liters

LAP = racetrack lap

LED = Light Emitting Diode

LEFT

SIDE = left side

m/s = meters per second

max = maximum

mbar = millibar (1 mbar =0.1 kPa)

mi = miles

MIN = minimum

MPH = miles per hour

MS = flywheel side (from the German "Magnetoseite")

MΩ= megaOhm

N.A. = Not Available

N.O.M.M. = Motor Octane Number

N.O.R.M. = Research Octane Number

Nm = Newton meter (1 Nm =0.1 kgm)

Ω= ohm

PICK-UP = pick-up

BDC = Bottom Dead Center

TDC = Top Dead Center

PPC = Pneumatic Power Clutch

INTRODUCTION

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RSV 1000 R - RSV 1000 R FACTOR

RIGHT

SIDE = right side

SAE = Society of Automotive Engineers

TEST = diagnostic check

T.B.E.I. = crown-head Allen screw

T.C.E.I. = cheese-head Allen screw

T.E. = hexagonal head

TP = flat head screw

TSI = Twin Spark Ignition

UPSIDE-

DOWN = inverted fork

V = Volt

W = Watt

Ø = Diameter

GENERAL INFORMATION

1 - 1

RSV 1000 R - RSV 1000 R FACTORY

GENERAL INFORMATION 1

GENERAL INFORMATION

1 - 2

RSV 1000 R - RSV 1000 R FACTOR

SUMMARY

1.1. STRUCTURE OF THE MANUAL..................................................................................................................... 3

1.1.1. CONVENTIONS USED IN THE MANUAL ............................................................................................. 3

1.1.2. SAFETY WARNINGS............................................................................................................................. 4

1.2. GENERAL RULES........................................................................................................................................... 5

1.2.1. BASIC SAFETY RULES......................................................................................................................... 5

1.3. DANGEROUS ELEMENTS ............................................................................................................................. 8

1.3.1. WARNINGS ........................................................................................................................................... 8

1.4. RUNNING-IN ................................................................................................................................................. 12

1.4.1. RUNNING-IN RECOMMENDATIONS.................................................................................................. 12

1.5. VEHICLE IDENTIFICATION.......................................................................................................................... 13

1.5.1. POSITION OF THE SERIAL NUMBERS ............................................................................................. 13

1.6. POSITION OF THE WARNING ADHESIVE LABELS.................................................................................... 15

1.6.1. POSITION OF THE WARNING ADHESIVE LABELS .......................................................................... 15

1.6.2. CALIFORNIA EVAPORATIVE EMISSION SYSTEM .......................................................................... 25

GENERAL INFORMATION

1 - 3

RSV 1000 R - RSV 1000 R FACTORY

1.1. STRUCTURE OF THE MANUAL

1.1.1. CONVENTIONS USED IN THE MANUAL

• This manual is divided in sections and subsections, each covering a set of the most significant components. Refer

to the index of sections when consulting this manual.

• Unless otherwise expressly specified, assemblies are reassembled by reversing the dismantling procedure.

• The terms "right" and "left" are referred to the rider seated on the vehicle in the normal riding position.

• Motorcycle’s operation and basic maintenance are covered in the «OWNER'S MANUAL».

In this manual any variants are identified with these symbols:

optional

catalytic version

- all versions

MP national certification

SF European certification (EURO 1 limits)

VERSION:

Italy Greece Malaysia

United

Kingdom Holland Chile

Austria Switzerland Croatia

Portugal Denmark Australia

Finland Japan United

States of

America

Belgium Singapore Brazil

Germany Slovenia South Africa

France Israel New

Zealand

Spain South

Korea Canada

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