APRILIA RSV mille TUONO Bedienungsanleitung

INSTRUCTIONS FOR THE DEALER

RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO

SAFETY MESSAGES

The following warning messages are used on all the

instruction sheets to draw your attention to the

situations described below.

DANGER

Safety warning symbol. When you see this

symbol on the motorcycle or instruction sheets,

beware of potential injury hazards.

Failure to observe the instructions following

these symbols may affect your safety, the safety

of others and that of the motor cycle!

Ris of serious injury or death.

Possible ris of slight injury or damage

to motor cycle.

Ris of serious injury or death.

Possible ris of slight injury or damage to motor

cycle.

CAUTION

For the sa e of safety, before starting the

vehicle, carry out a thorough preliminary chec .

See the PRELIMINARY CHECK LIST IN THE

VEHICLE OPERATION AND MAINTENANCE

HANDBOOK.

Failure to carry out these chec s may lead to

serious injury or damage to the vehicle.

Very little time is required, and the benefits in

terms of safety are enormous.

The components in this handbook are supplied

disassembled, and have to be fitted to the motor

cycle. These instruction sheets for dealers describe

the correct fitting procedures.

Read the instructions in the sheets to avoid

breakages or incorrect assembly.

Remove the bag containing the mirrors and other

loose parts (i.e. not fitted to the motor cycle body)

from the crate.

After removing the nailed-on supports and

crosspieces from the crate (used for transport

purposes), push the motor cycle off the bottom of

the crate and position it on the stand.

ou can now proceed with the operations

described below.

INSTRUCTIONS FOR REMOVING

MOTORCYCLE FROM CRATE

IMPORTANT

Pag. 1

The word IMPORTANTis written before any

important information on the instruction sheet.

Pag. 8

RSV mille TUONO

aprilia part #8104578 - 09/02 - USA

RSV mille R TUONO

CAUTION

ASSEMBLY OF THE SILENCER KIT

wTo assemble the titanium RACING exhaust, follow the instructions in the exhaust

handbook.

Assembly should be carried out by qualified/specialist personnel (both the

exhaust and EPROM).

INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER

RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO

Pag. 2 Pag. 7

BATTERY

DANGER

Battery electrolyte is toxic, caustic and the

contact with the s in may cause serious burns,

since it contains sulfuric acid. Wear protective

clothing, a face shield and/or tight fitting goggles

when wor ing around the battery. In case of

contact with the s in, flush immediately with

plenty of water.

In case of contact with the eyes, flush with plenty

of water for at least 15 minutes. Immediately

consult an optician.

If the electrolyte is accidentally swallowed, drin

large quantities of water or mil , and then mil

of magnesia or vegetable oil. Immediately consult

a health professional. The battery gives off

noxious and explosive gases; eep it away from

cigarettes, flames, spar s and any other source

of heat. During the recharging or the use, ma e

sure that the room is properly ventilated and

avoid inhaling the gases released during the

recharging. KEEP AWAY FROM CHILDREN. Do

not tip the vehicle too much, or tip the battery

too much, to avoid electrolyte lea ing out.

The battery liquid is corrosive. Do not pour or

sprin le it, particularly on plastic parts. When the

battery has been removed it must be placed in a

safe place out of the reach of children. The battery

is very dangerous and may cause serious injury

or death.

CAUTION

INITIAL BATTERY CHARGING

wRemove the saddle, by unscrewing the screws (1).

wRemove the cap (2) from the recharge container

(3).

wPlace the container in the battery as shown in the

drawing.

wUse the same plug (2) to close up battery holes.

FITTING THE BATTERY

wMake sure the ignition key is in the   position.

wPlace the battery into its housing.

wFirst connect the positive cable (+) then the nega-

tive (-).

wUse a neutral grease or vaseline to grease

terminals.

REFITTING THE BATTERY AFTER

FIRST RECHARGE

Wait 5-10 minutes after recharging and then fit

the battery, since it continues to produce gas

for a period after recharging.

CAUTION

MIN

FITTING THE MIRRORS

wTighten the nut with caliper (1) in the clutch pump.

wPosition the ring nut (2).

wFit the mirror with rod and adjust as required.

Carry out the same operations for the right-hand mirror.

CAUTION

INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER

RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO

FITTING THE FRONT WHEEL

Before carrying out any maintenance operation

or inspection of the front wheel, if possible hoist

the vehicle onto a solid and level surface with

suitable equipment.

When disassembling and reassembling the front

wheel, ta e extra care not to damage the bra e

lines, discs or pads.

To fit the front wheel, you may require a helper.

wPlace the vehicle on two stands, front and back.

DANGER IMPORTANT

Pag. 6 Pag. 3

wFit the left brake grabber on the disc (7).

wTighten the two screws (8) securing the brake

caliper.

Screw (8) tightening torque: 36.88 ftlb (50 Nm)

wDo the same for the right-hand brake caliper.

FITTING THE RETROREFLECTOR

wPlace the retroreflector (2) on the mudguard and

secure with a self-tightening flanged nut (1) M5.

FITTING THE LICENSE PLATE HOLDER

wPlace the license plate holder (3) on the mudguard

(4) and secure with 3 screws M6 and 3 flanged nuts.

INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER

RSV mille TUONO RSV mille R TUONO RSV mille TUONO RSV mille R TUONO

CAUTION

wFit the wheel and pin (1).

The spacer (2) must be fitted on the right of the

vehicle between the wheel and wheel pin

terminal.

CAUTION

When fitting the front wheel, chec the direction

against the arrow on the hub

CAUTION

When fitting the pin (1) ma e sure the openings

coincide with those on the wheel pin terminal.

wReset the motor cycle by dry running the suspension two or three times to line up the rods.

wSecure the screws (5) and (6) in the left-hand and right-hand terminals.

Screw (5 - 6) tightening torque: 16,22 ftlb (22 Nm).

Pag. 4 Pag. 5

wFit the screws (5) of the left-hand rod terminal to

prevent the pin rotating.

wFit the washer (3) and secure the nut (4).

Screw (4) tightening torque: 59,0 ftlb (80 Nm).

wLoosen the screws (5) of the left terminal.

wRemove the stand.

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