ARC Flex Series Bedienungsanleitung

FLEX8ES

User’s Manual

FCC Version

Page 1

Table of Contents

Page

1. Introduction 3

2. Radio Controlled Safety 4

3. General System Information

A. Transmitter Handset

1. External Illustration (Standard Push Button Configuration) 5

2. InternalIllustration 6

B. Receiver Unit

1. ExternalIllustration 7

2. InternalIllustration 8

4. Function Settings

A. Transmitter Handset

1. SystemChannelSettings 9

2. Push Button Functions with LED Displays

a. Standard Push Button Configuration (Transmitter Toggle) 10

b. Standard Push Button Configuration (A/B Selector) 11

c. Inline Push Button Configuration (Transmitter Toggle) 12

d. Inline Push Button Configuration (A/B Selector) 13

3. Channel Change via Push Buttons 14

4. Program4-digitSecurityCode 15

5. I-Chip 16

B. Receiver Unit

1. SystemChannelSettings 17

2. Auxiliary Functions

a.ON/OFFPushButtonFunction 18

b. Magnet ON/OFF Push Button Function 18

c.ExternalWarningFunction 18

d. Auxiliary STOP Push Button Function 18

e.MomentaryContact 18

f.ToggledContact 19

g. Pitch & Catch Function 19

3. Receiver Auto-Scanning Settings 19

Page 2

4. Dip-switch Settings

a. Interlocked Functions 20

b. Non-interlocked Functions 21

5. Jumpers Settings 22

6. I-Chip Programming Port 23

7. Voltage Settings 23

5. SystemChannelsTable 24

6. Receiver Installation

A.OutputRelayContactDiagram 25

B.Pre-InstallationPrecautions 26

C. Step-By-StepInstallation 26~27

D. SystemTesting 27

7. Operating Procedure

A. Transmitter Operation

1. General Operating Procedure 28~29

2. A/B Selector Push Button Operating Procedure 29

3. Pitch & Catch Operating Procedure 29

4. Automatic Channel Scanning Operating Procedure 30

5. Changing Transmitter Batteries 30

B. Status Light Indicators & Warnings

1. Transmitter STATUS Light Indication 31

2. Receiver STATUS Light Indication 32

3. Receiver SQ Light Indication 32

4. Receiver POWER Light Indication 32

5. Receiver COM Light Indication 32

C. TroubleShootingTips 33

8. SystemSpecifications 34

9. SpareParts 35

10. EU Declaration of Conformity 36

Page 3

1. Introduction

The FLEX radio remote control systems are designed for control of industrial equipment and machinery

such as overhead traveling cranes, jib cranes, gantry cranes, tower cranes, electric hoists, winches, monorails,

conveyor belts, mining equipment and other material handling equipment where wireless control is preferred.

Each FLEX system consists of a transmitter handset and receiver unit. Other standard-equipped

accessories include transmitter waist belt, spare transmitter power key, clear vinyl pouch, “AA” alkaline

batteries, compass direction decal sheet and user’s manual.

List of notable features include:

* 62 user-programmable channels – Advanced synthesized RF controls with 62 built-in channels, no

more fixed channel and fragile quartz crystals to break.

* Automatic channel scanning receiver – No more hassle of climbing up the crane to change receiver

channels.

* Over one million unique ID codes (20bit) – Each and every Flex system has its own unique ID codes

and serial number, never repeats.

* Advanced controls – The Flex system utilizes advanced microprocessor controls with 32bit CRC and

Hamming Code, which provide ultra fast, safe, precise, and error-free encoding and decoding.

* Unique I-CHIP design – The I-CHIP functions in a way that is very similar to SIM card used on

mobile phones, with the ability to transfer system information and settings from one transmitter to

another without the hassle of resetting the spares.

* Reliable push buttons – The in-house designed push buttons with gold-plated contacts are rated for

more than one million press cycles.

* Low power consumption – Requires only two “AA” Alkaline batteries for more than 150 hours of

operating time between replacements.

* Ultra-durable nylon and fiberglass composite enclosures – Highly resistance to breakage and

deformation even in the most abusive environments.

* Full compliance – All systems are fully complied with the FCC Part-15 Rules, European Directives

(Safety, EMC, R&TTE, Machinery) and Industry Canada Specifications (IC).

Page 4

2. Radio Controlled Safety

Flex radio remote control system should be operated by persons with sufficient amount of knowledge

and skill in crane operation and safety. Persons being trained to operate a radio remote controlled crane

should possess the knowledge of all hazards peculiar to radio remote controlled crane operation, ability to

judge distance and moving objects, equipment capacity and radio remote controlled safety rules. Radio

remote controlled cranes should not be operated by any person with insufficient eyesight, hearing, illness,

and under influence of drugs and medications that may cause loss of crane control.

Below are some general operating safety tips that should be strictly followed when operating a radio

remote controlled crane.

1. Prior to crane operation always check the transmitter handset for any damage that might inhibit proper

crane operation.

2. Always check if the red emergency stop button is working properly prior to crane operation.

3. Check the Status LED on the transmitter for any signs of low battery power (refer to page 31).

4. Check the Status LED on the transmitter for any signs of irregularities (refer to page 31).

5. The crane limit switches should be checked prior to crane operation or at the beginning of each shift.

When checking limit switches the hoist should be centered over an area free of personnel and

equipment.

6. If the power to the crane is removed, the operator should turn off the transmitter power immediately

until the power to the crane is restored.

7. If the crane fails to respond properly to operator’s command the operator should stop operation, turn

the transmitter power off, and then report the condition to their supervisor.

8. The transmitter power should be turned off after each use. If the transmitter handset is not in use

always turn the power off and stored it in a safe or designated location. Never leave the transmitter

handset unattended in the working area.

9. Make sure the system is not set to the same channel as any other Flex systems in use within a distance

of 300 meters (900 feet).

10. Never operate a crane or equipment with two transmitter handsets at the same time unless they are

programmed with “Pitch & Catch” function. For information on the “Pitch & Catch” feature, please

refer to page 19 and page 29 of this manual.

Page 5

3. General System Information

A. TRANSMITTER HANDSET

1. External Illustration (Standard Push Button Configuration)

(Fig.01) (Fig.02)

1. Emergency Stop Button 9. Push Button #5

2. Removable Power Key Switch 10. Push Button #7

3.PushButton#2 11.StrapRing

4.PushButton#4 12.SystemInformation

5.PushButton#6 13.SystemChannel

6.PushButton#8 14.CraneNumber

7.PushButton#1 15.BatteryCover

8. Push Button #3 16. Approval Information

Page 6

2. Internal Illustration

(Fig.03) (Fig.04)

1.EncoderBoard 6.I-CHIP

2. Arial Antenna 7. Function Dip-Switch

3. Transmitting Module 8. Channel Dip-Switch

4. Status LED Display 9. Battery Contact Mechanism

5.Function LED Displays

Page 7

B. RECEIVER UNIT

1. External Illustration

(Fig.05)

1. Shock Mount 6. COM LED Display

2. External Antenna Jack 7. Output Contact Diagram

3. Power LED Display 8. System Information

4. Status LED Display 9. Cord Grip

5.SQLEDDisplay

Page 8

2. Internal Illustration

(Fig. 06)

1. AC Line Filter 4. Decoder Module

2. Power Transformer 5. Output Relay Board

3. Receiving Module

Page 9

71423 56 8

CHANNEL

71 423 56 8

4. Function Settings

A. TRANSMITTER HANDSET

1. System Channel Settings

(Fig. 07)

Set the transmitter channel by adjusting the channel dip-switch located on the backside of the

transmitter encoder board (refer to Fig. 07 above). Only the first six (6) positions are used for channel

programming (refer to Fig. 08 below). The system channels table located on page 24 illustrates which

dip-switch setting corresponds to which channel. Once the transmitter channel is altered do make sure

to change receiver channel as well. The channel on both transmitter and receiver must be identical in

order for system to work. To change receiver channel please refer to page 17.

Example: Top slot →“1”

(Fig.08) Bottom slot →“0”

The above dip-switch setting “1 0 0 1 0 0” corresponds to “channel 36” in the system channels table

on page 24.

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