Arenal QA03-SDA Betriebsanleitung

User Manual – Arenal PCS – QA03-SDA Page 1/74

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User&MaintenanceMANUAL



SlurryDensityandSlurryMassflowAnalyzer/Easidens



DocNo:KWR-7QA03-901-220923-EN-C7E

ForSoftwareVersionKWR_7QA03_522_220902R

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User Manual – Arenal PCS – QA03-SDA Page 2/74

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Thank you for purchasing and using

Arenal's Slurry Density Analyzer for continuous monitoring of Specific

Gravity, Density, Total Suspended Solids, Water concentration in dry

tailings and temperature of mining, dredging, drilling and other slurries,

muds, pastes up to 5 kg/l, based on ultrasonic spectroscopy.

Since 2011, Arenal is the first and only producer in the world of ceramic

ultrasonic spectroscopy density and massflow analyzers. As the stability

and accuracy from 2021 is higher than nuclear analyzers, they will replace

most nuclear densitometers and also offer accurate monitoring under

water and in subsea mining applications. The technology is based on

measuring physical acoustical properties in combination of Acoustical

Spectroscopy of the slurry, which are, in a chemometry model, directly

related to the physical properties of the slurry, like slurry density, solids

concentration, water concentration and temperature. The temperature is

also measured by a separate PT1000 element.

For liquid density applications between 0.7<SG<1.4, we offer PEEK, PI,

Quartz and PBI sensors.

Due to continuous improvement of the software to comply with customer

requirements, the software changes rapidly and this manual is updated on

a continuous basis. If your software needs an update or upgrade, please

refer to the Maintenance & Support section 5 of this manual to support

you in your decision and to lead you through the updating or upgrading

procedure.

This manual is only valid for the software version on the front page.

User Manual – Arenal PCS – QA03-SDA Page 3/74

INDEX



1. Preface......................................................................................................................7

1.1 Our philosophy...........................................................................................................................7

1.2 Purpose of this manual...............................................................................................................7

1.3 Symbols and conventions...........................................................................................................7

1.4 Abbreviations .............................................................................................................................8

1.5 Document updates......................................................................................................................9

2. Technical specifications ......................................................................................... 10

2.1 Environmental characteristics ..................................................................................................10

2.2 Operation characteristics..........................................................................................................10

2.3 Dimensional drawing Rolec AC202 ........................................................................................ 11

2.4 Panel cut-out ............................................................................................................................12

2.5 Spare parts................................................................................................................................13

3. Installation............................................................................................................. 14

3.1 Generic configuration information...........................................................................................14

3.2 Mounting..................................................................................................................................14

3.3 Electrical cables installation.....................................................................................................15

3.4 Internal wiring..........................................................................................................................16

3.5 Connecting the QT0161-UDT .................................................................................................17

3.6 Connecting the QT656-TMT ...................................................................................................17

3.7 Connecting the QM132-IOM...................................................................................................17

4. Configuration......................................................................................................... 18

4.1 First time starting the system ...................................................................................................18

4.2 Menu structure .........................................................................................................................18

4.3 Menu screen and functions overview.......................................................................................18

4.4 Graph Setup Procedure ............................................................................................................21

4.4.1 Timing settings (horizontal X-axis)...................................................................................21

4.4.2 MIN/MAX setting (vertical Y-axis)....................................................................................21

4.4.3 Select the graphs of your choice on the screen .................................................................21

4.5 Configure Menu .......................................................................................................................22

4.5.1 Ultrasonic Density Transmitter Setup Procedure .............................................................22

4.5.2 IO Module Setup Procedure..............................................................................................22

4.5.3 System Settings Setup Procedure ......................................................................................22

4.5.4.1 User Settings ..................................................................................................................23

4.5.4.2 Factory Settings .............................................................................................................23

4.5.4.3 Restart system ................................................................................................................23

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4.5.4.4 Shutdown system ............................................................................................................23

4.6 Diagnose Menu ........................................................................................................................23

4.7 Alarm Menu .............................................................................................................................24

4.7.1 Active Alarm Handling Procedure ....................................................................................24

4.7.2 Screen warnings ................................................................................................................25

4.8 Help Menu................................................................................................................................25

4.9 Function bar .............................................................................................................................26

4.9.1 Ethernet Network ..............................................................................................................26

4.9.2 File Manager ....................................................................................................................27

4.9.3 Data Logging ....................................................................................................................27

4.9.4 Alarm.................................................................................................................................28

4.9.5 Take Sample ......................................................................................................................28

4.9.6 Security Level....................................................................................................................29

4.9.7 Screen Shot........................................................................................................................30

4.9.8 Save and Store Data on USB ............................................................................................30

4.10 Dredging – Reset Production .................................................................................................30

5. Start Up and Commissioning Guide....................................................................... 32

5.1 Check and unpack shipment ....................................................................................................32

5.2 Install the wafer, weldolet(s) or spoolpiece in the system .......................................................32

5.3 Install the analyzer on the desired location..............................................................................33

5.4 Mounting the C7E HMI ...........................................................................................................33

5.5 Connect the internal cables ......................................................................................................33

5.6 Connect the Massflow transmitter ...........................................................................................34

5.7 Power Up..................................................................................................................................35

5.8 Air and water calibration..........................................................................................................35

5.9 Slurry calibration......................................................................................................................36

5.10 Configure digital and analog outputs.....................................................................................40

6. Calculations .......................................................................................................... 41

6.1 Temperature..............................................................................................................................41

6.2 Density and SG calculation......................................................................................................41

6.3 TSS calculation ........................................................................................................................41

6.4 Flow calculation.......................................................................................................................42

6.5 Massflow calculation ...............................................................................................................42

7. QT01 – UDT (Ultrasonic Density Transmitter)........................................................ 43

7.1 General information .................................................................................................................43

7.2 Electrical connections ..............................................................................................................44

7.3 Advanced Setup .......................................................................................................................45

7.4.1 Echo ......................................................................................................................................45

User Manual – Arenal PCS – QA03-SDA Page 5/74

7.4.2 Measurements .......................................................................................................................46

7.4.3 Menu Bar: Calibration ..........................................................................................................46

7.4.4 Modbus RTU Settings...........................................................................................................47

7.4.5 Echo settings .........................................................................................................................47

7.4.6 Pulser settings .......................................................................................................................47

8. QM132‐IOM .......................................................................................................... 49

8.1 General information of the QM132-IOM ................................................................................49

8.2 Set-up .......................................................................................................................................50

8.2.1 Menu bar: mA IN Settings.................................................................................................50

8.2.2 Menu bar: mA OUT Settings.............................................................................................51

8.2.3 Menu bar: DI/DO..............................................................................................................51

8.2.4 Menu bar: Modbus RTU Communication.........................................................................52

8.3 Ground loops............................................................................................................................52

9. QM146‐RMM – Remote Monitoring Module........................................................ 54

10 TCP/IP Register ..................................................................................................... 55

10.1 Results of parameters .............................................................................................................55

11. Maintenance, Troubleshooting & Support .......................................................... 56

11.1 Arenal/C7E Software and firmware configuration ................................................................56

11.2 Updating Arenal Software......................................................................................................56

11.3 How to get Remote Support...................................................................................................58

11.3.1 QM146-RMM ..................................................................................................................58

11.3.2 VPN Remote Control .......................................................................................................58

11.3.3 AnyDesk...........................................................................................................................58

11.4 FAQ and Troubleshooting ......................................................................................................61

12 Warranty............................................................................................................... 62

12.1 Probes.....................................................................................................................................62

11.2 Transmitters............................................................................................................................62

11.3 Analyzers................................................................................................................................62

11.4 Performance of the application ..............................................................................................63

A1 Declaration of Conformity.................................................................................... 64

A2 Service support rates ........................................................................................... 65

A3 ISO‐9001:2008 certificate..................................................................................... 66

A4 Electrical diagram QA03‐SDA‐DIS‐VAC‐IOM‐UDT ................................................. 67

A5 Electrical diagram QA03‐SDA‐DIS‐VAC‐IOM‐XXX.................................................. 68

A6 Electrical diagram QA03‐SDA‐DIS‐VAC‐XXX‐UDT.................................................. 69

A7 Electrical diagram QA03‐SDA‐DIS‐VAC‐XXX‐XXX................................................... 70

User Manual – Arenal PCS – QA03-SDA Page 6/74

A8 Electrical diagram QA03‐SDA‐GPX‐VAC‐XXX‐IOM and QA03‐SMA‐GPT‐XXX‐IOM 71

A9 Electrical diagram QM102‐MPC‐HRT Remote Module......................................... 72

A10 Electrical diagram QT016(5) UDT (with QT65x TMT).......................................... 73

A11 Electrical diagram QT065x TMT.......................................................................... 74

User Manual – Arenal PCS – QA03-SDA Page 7/74

1.Preface



1.1 Our philosophy

Thank you for purchasing and using the slurry density and slurry massflow analyzer from Arenal PCS. Our

goal is to produce the most accurate ultrasonic and thermal sensors and transmitters on the market for

most demanding applications in all global markets. Secondly, we aim to give you the most comprehensive

calculations available for controlling most industrial processes, based on the measuring values in

combination with multi parameter calculations. As our PLC/HMI can be connected to any control valve or

other equipment, local processes can be fully automated with Arenal's Slurry Density and Massflow

Analyzer. For more sophisticated processing and HMI interaction, we advise to use the QA01 Process

Chemometry Analyzer.

Finally, Arenal has a philosophy for ongoing continuous improvement to suit most demanding applications

in the world. We hope that we can contribute eventually to all of your process systems on site.

Arenal aims to satisfy end users with regards to optimization and control of all their processes.

1.2 Purpose of this manual

This manual explains the installation, configuration, operation, calibration and maintenance of the Arenal

QA03 Slurry Density Analyzer and Slurry Massflow Analyzer, including probes, transmitters, modules and

cables.

1.3 Symbols and conventions

The following words and symbols indicate special messages:

Caution! This sign indicates that failure to follow directions could

result in damage to the equipment or loss of information.

Warning! This sign indicates that failure to follow directions in the

warning could result in bodily harm.

Important! This word indicates that the text that follows contains

clarifying information or specific instructions.

User Manual – Arenal PCS – QA03-SDA Page 8/74

Interesting! This word indicates that the text that follows contains

comments or interesting

points of information.

1.4 Abbreviations

All abbreviations in the manual are listed here.

QA03‐SDA

QA03‐SMA

Slurry Density Analyzer

Slurry Massflow Analyzer

QT016‐UDT Ultrasonic Density Transmitter. Electronic module to send high voltage pulses to

the probe and receives and analyses returning echo’s. The SDA and SMA

however further analyses these raw values and calculates the SG, Density, TSS

and temperature.

QP015‐UDP

QC000‐QQ

Ultrasonic Density Probe to determine Slurry Density

Connection cable between transmitters or modules to the SDA or SMA

QC014‐UDC Coaxial cable for harsh conditions in mining industry, to connect the UDP with

the UDT

QT656‐TMT Thermal Massflow Transmitter

QP654‐TMP Thermal Massflow Probe

QM132‐IOM

See Chapter 10: IO Module. An Extended IO Module, which offers galvanic

isolated mA inputs and outputs and digital inputs and outputs. The mA signals

have a sensitivity of 16 bits. The module is connected on the base motherboard.

SDA

SMA

See QA03‐SDA

See QA03‐SMA

UDT See QT014‐UDT

UDP See QP015‐UDP

UDC See QC014‐UDC

TMT See QT656‐TMT

TMP See QP654‐TMP

IOM See QM132‐IOM

User Manual – Arenal PCS – QA03-SDA Page 9/74

1.5 Document updates

Name

KWR‐7QA03‐901‐221007‐EN Revamp for C7E HMI screens

KWR‐7

A03‐901‐220112‐EN

KWR‐7QA03‐901‐191218‐EN

Complete upgrade due to new displays, new software

Par.1.5 added to follow improvements in the document, according to our

ISO9001:2015

KWR‐7QA03‐901‐191203‐EN Calibration “Step 3”procedure modified in Par 7.3

User Manual – Arenal PCS – QA03-SDA Page 10/74

2.Technicalspecifications

2.1 Environmental characteristics

Ingress Protection QA03: IP65 (Limited due to touch screen display on front side. We recommend

mounting the analyzer inside a protective FRM or GRP cabinet)

QT0161: IP66. We recommend mounting the electronics NOT in direct sunlight.

QP015: IP68

Temperature Operating: 0‐50 degC

Storage: ‐10ºC to +60ºC

RH Relative humidity 10‐90% (non condensing)

Leakage protection Double NBR o‐ring and dual packing in case of QB021‐WDL

2.2 Operation characteristics

Interfaces Ethernet LAN RJ‐45 10Base‐T/100Base‐TX

USB2.0 type A

Modbus RTU over 2 wire RS485

Power 90‐263 Vac. 50‐60Hz Standard (select VAC model)

18‐32 Vdc Standard (select 24V model)

Consumption: 15W

Display 5,7” Color LCD soft touch screen display

256 colors, 320x240 pixels, 6MB FEPROM

Response time Sensor pulse repeat frequency: 0,001 seconds, averaged over 1 second. Updated

every second in the analyzer. Moving average can be set between 1‐60 seconds.

Measurement absolute

error

In tap water within calibrated temperature range: 3 g/l.

In slurry: average error is 9‐15 g/l, due to changing morphology of particles,

inhomogeneous state of slurry and temperature sensitivity of dissolved solids.

Measurement relative

error

15 g/l in the range 1000‐2500 g/l is 1%

Ageing About 1% per year. Perform a water calibration each 3 months.

Weight 2,5 kg

Dimensions Outside dimensions: 330x200 mm. Depth: 120 mm

Housing Aluminum die case with dry coating

Mounting Mounting holes available: just remove the aluminum panels, no need for opening

the lid of the enclosure

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