Assa Abloy Corbin Russwin DL2200 Series Bedienungsanleitung

FM331 10/19

Installation Instructions

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

WARNING

This product can expose you to lead

which is known to the state of California

to cause cancer and birth defects or other

reproductive harm. For more information

go to www.P65warnings.ca.gov.

ATTENTION INSTALLER

Installation of cylindrical deadbolts must be through bolted in

all doors. If installation instructions are not followed, this may

result in damage to the deadbolt and void the factory warranty.

DL2200 and

DL3200 Series

Cylindrical Deadbolts

DL2200 and DL3200 Series

Installation Instructions

Cylindrical Deadbolts

FM331 10/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

IMPORTANT:

The accuracy of the door preparation is critical for the proper functioning of this cylindrical deadbolt.

Misalignment can cause premature wear and a lessening of security.

TOC Table of Contents

1 Wood Door Preparation .........................................................3

a Mark Door.......................................................................3

b Mortise and Drill Door ...........................................................3

2 Frame Preparation ..............................................................3

a Mark Frame .....................................................................3

b Mortise and Drill Frame..........................................................4

3 DL2200 and DL3200 Deadbolt Installation .......................................4

a Install Deadbolt .................................................................5

b Install Outside ...................................................................5

c Install Inside.....................................................................5

d Install Strike .....................................................................5

4 IC Core Deadbolt Installation ....................................................6

a Install Deadbolt .................................................................6

b Install Outside ...................................................................6

c Install Inside.....................................................................7

d Install Strike .....................................................................7

DL2200 and DL3200 Series

Installation Instructions

Cylindrical Deadbolts

FM331 10/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

1 Wood Door Preparation

a Mark Door

a. Using a square, draw a horizontal line on the edge and

inside surface of the door at the desired height

above floor. 46" (117 m) high is

recommended.

b. Using the enclosed installation template, mark

location of cross bore at proper backset. Mark edge

of door for edge bore at proper centerline location.

(Figure1)

b Mortise and Drill Door

a. Drill holes as directed on installation template. Drill 2-1/8"

(54 mm) dia. cross bore first, (drill from both sides of door to

avoid splintering the wood). Drill 1" (25 mm) dia. edge bore

break through wall of 2-1/8" (54 mm) dia. cross bore.

b. Insert deadbolt unit into hole in edge of door. Using the

deadbolt front as a template, mark outline and location of

two deadbolt screws. Remove deadbolt.

c. Drill pilot holes for two attaching screws, and then mortise

door edge 5/32" (4 mm) deep for deadbolt front. (Figure2)

2 Frame Preparation

a Mark Frame

a. Mark center location for strike on door frame at exactly the same height of the deadbolt’s center on

the door.

b. To determine location of vertical centerline of strike, take half of door thickness (measured from

doorstop or silencer). Place strike on door frame and center it on marks. Using the strike as template,

mark the outline and locations of screw holes.

Figure1

Door Edge

Horizontal

centerline of lock

Installation Template

Figure2

Typical

finished

door

preparation

DL2200 and DL3200 Series

Installation Instructions

Cylindrical Deadbolts

FM331 10/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

2 Frame Preparation (cont.)

b Mortise and Drill Frame

a. Drill two 1" (25 mm) dia. holes 7/32" (5.5 mm) above and below height line to a depth of 1-1/8" (29).

Drill 1/8" (3 mm) dia. pilot holes for 3/4" (19) long screws and 5/32" (4 mm) dia. pilot holes for

3" (76 mm) long screws. (Figure3)

b. Mortise for strike and strike box.

3 DL2200 and DL3200 Deadbolt Installation

For IC Core Installation, skip to Section 4.

Figure5

Blank Plate

Cylinder

Tab

Cylinder Screw

Deadbolt Screw

Deadbolt Front

Deadbolt Assembly

Mounting Plate

(Double Cylinder)

Inside

Cylinder

Housing

Assembly #8-32

Screw

#8-32

Screw

Blank Rose

Tailpiece

for 60

Function

Thumbturn

Assembly

Rose

Reinforcement

(DL2200 Series)

Mounting Screw

(DL2200 Series)

Mounting Screw

(DL3200 Series)

Mounting Plate

(DL3200

Series)

Support Plate

(DL3200 Series)

Outside Cylinder

Housing

Assembly

Cylinder

Tailpiece

Housing

Collar Flip Over

For 1-1/2"

Hole

Figure3

1/2 Door

thickness

Long screws

next to door

stop

1.0

7/32

(5.5)

7/32

(5.5)

Figure4

1-1/8

2-1/8

#8-32 THD.

(2 PL)

Strike

box

Strike

2-3/4

(29)

(54)

(70)

DL2200 and DL3200 Series

Installation Instructions

Cylindrical Deadbolts

FM331 10/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

3 DL2200 and DL3200 Deadbolt Installation (cont.)

a Install Deadbolt

a. Insert deadbolt unit into hole in door edge, making certain that tab on deadbolt is facing up as shown

in Figure5.

b. Fasten deadbolt front and deadbolt assembly to door with two (2) deadbolt screws.

c. Extend the deadbolt by turning the slot in the hub. Keep deadbolt extended during installation.

b Install Outside

a. Insert cylinder into outside cylinder housing assembly and fasten it with cylinder screw.

b. For 11-function, 13-function, and 17-function lock installation, shorten cylinder tailpiece if necessary

by breaking it off at the score mark with pliers.

c. Insert outside cylinder housing assembly though housing collar onto door with cylinder tailpiece

going through slot in hub of deadbolt.

d. Mount outside cylinder housing assembly (or outside blank plate) to door with two (2) 1/4-20

mounting screws and appropriate mounting plate.

c Install Inside

a. For 12-function lock installation, insert cylinder with tailpiece going through slot in hub of deadbolt

(flat side of cylinder, tailpieces meet within slot). For 60-function lock installation, insert tailpiece into

the slot of hub of deadbolt.

b. For 12-function lock installation, place inside cylinder housing assembly over the cylinder, making

certain that tab is engaged in keyway slot. Insert key and turn until screw holes are exposed. For

13-function and 17-function lock installation, place thumbturn assembly onto tailpiece and align

screw holes.

c. For DL3200 series lock installation, use two (2) #8-32 screws to fasten inside cylinder housing

assembly (or inside trim) to the assembly. For DL220 series lock installation, use two (2) 1/4-20 oval

head screws.

d. IMPORTANT: Operate deadbolt from both sides of door to check for proper operation. If binding

occurs, recheck the door preparation and complete the installation procedure.

d Install Strike

a. Attach strike to door jamb as shown in Figures3 and 4.

DL2200 and DL3200 Series

Installation Instructions

Cylindrical Deadbolts

FM331 10/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

4 IC Core Deadbolt Installation

Figure6

Cylinder

Tab

Deadbolt Screw

Deadbolt Front

Housing Collar

Deadbolt Assembly

#8-32

Screw

Thumbturn

Assembly

Mounting Screw

Mounting

Screw

(DL2200

Series)

Mounting Plate Support Plate

Outside

Cylinder

Housing

Assy. - LFIC

Inside Cylinder Housing Assy. - LFIC

Outside Cylinder

Housing Assy. - SFIC

Inside Cylinder

Housing Assy. - SFIC

Before installing cylinder,

position IC driver as shown.

Turn SFIC

face plate 90˚

to expose

mounting holes

Cylinder

Housing

Collar - LFIC

Cylinder Tailpiece

a Install Deadbolt

a. Insert deadbolt unit into hole in door edge, making certain that tab on deadbolt is facing up as shown

in Figure6.

b. Fasten deadbolt front and deadbolt assembly to door with two (2) deadbolt screws.

c. Extend the deadbolt by turning the slot in the hub. Keep deadbolt extended during installation.

b Install Outside

a. Position IC driver on cylinder housing as shown, install cylinder into cylinder housing assembly then

remove the key from cylinder. If the plastic disposable temporary core is used, turn the plastic plug so

that the slot is vertical.

b. For 11-function, 13-function, and 17-function lock installation, shorten cylinder tailpiece if necessary

by breaking it off at the score mark with pliers.

c. Insert outside cylinder housing assembly though housing collar onto door with cylinder tailpiece

going through slot in hub of deadbolt.

d. Secure outside cylinder housing assembly mounting plate and support plate to door with two (2)

1/4-20 mounting screws if applicable.

DL2200 and DL3200 Series

Installation Instructions

Cylindrical Deadbolts

FM331 10/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

4 IC Core Deadbolt Installation (cont.)

c Install Inside

a. For 12-function lock installation, insert cylinder housing assembly through cylinder housing collar

and with tailpiece going through slot in hub of deadbolt (flat side of cylinder tailpieces meet within

slot). For 13-function and17-function lock installation, place thumbturn assembly onto tailpiece.

b. Align screw holes and fasten with two (2) 1/4-20 mounting screws (remove cylinder from inside SFIC

cylinder housing assembly and turn face plate 90˚to expose the mounting holes).

c. IMPORTANT: Operate deadbolt from both sides of door to check for proper operation. If binding

occurs, recheck the door preparation and complete the installation procedure.

d Install Strike

a. Attach strike to door jamb as shown in Figures3 and 4.

Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group company.

without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Corbin Russwin, Inc.

225 Episcopal Road

Berlin, CT 06037 USA

Phone: 800-543-3658

Fax: 800-447-6714

www.corbinrusswin.com

FM331 10/19

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