ATI Technologies Micro M5 Bedienungsanleitung

Micro M5 Manual

Version - 2.0

Date - September 2021

Part Number - 39-3010

Innovation In and

Out of Parlour

2 | Micro M5 Manual | v2.0

Innovation In and Out of Parlour

Index

Manual Version............................................................................................................ 8

About the Micro M5 Control............................................................................................ 9

The Micro M5 Front Panel............................................................................................... 10

Installing the Micro M5 Control ....................................................................................... 11

Good Practice During the Installation............................................................................... 12

Micro M5 Control PCB Wiring Connections......................................................................... 13

Micro M5 Control Relay Board Wiring Connections.............................................................. 14

Up to 16 Feeders per Side Wiring Diagram with 1 x 396 Watt 12vDC Power Supply.................... 17

Up to 16 Feeders per Side Relay Board Wiring Diagram with 1 x 396 Watt 12vDC Power Supply... 18

Up to 16 Feeders per Side Wiring Diagram with 2 x 396 Watt 12vDC Power Supply.................... 19

Up to 16 Feeders per Side Relay Board Wiring Diagram with 2 x 396 Watt 12vDC Power Supply... 20

Up to 32 Feeders per Side Wiring Diagram with 1 x 396 Watt 12vDC Power Supply.................... 21

Up to 32 Feeders per Side Wiring Diagram with 2 x 396 Watt 12vDC Power Supply.................... 22

Wiring Diagram for Non-ATL Feeders and Control Only 60 Watt 12vDC Power Supply................ 23

Feed Mode and Standby Switch Wiring............................................................................. 23

Setting the Relay Board Address..................................................................................... 24

Setting Up the Micro M5 Control...................................................................................... 25

The Keypad................................................................................................................. 25

The Display................................................................................................................. 25

Entering Setup............................................................................................................ 26

Entering the Access Code.............................................................................................. 26

Navigating Through Menu Items..................................................................................... 26

The Settings Menu Structure.......................................................................................... 27

The Key Buzzer Setting................................................................................................. 29

The Attention Buzzer Setting.......................................................................................... 29

Setting the Time.......................................................................................................... 30

Setting the Date........................................................................................................... 31

Setting the Animal Type................................................................................................. 33

SBC (Serial Bus Converter) Board.................................................................................... 34

Control Printed Circuit Board (PCB) Serial Number.............................................................. 35

Micro M5 Control Software Version.................................................................................. 35

Restore Factory Settings................................................................................................ 36

Exit Setup................................................................................................................... 37

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Innovation In and Out of Parlour

The Parlour Settings Menu Structure................................................................................. 38

Parlour Type Setting....................................................................................................... 40

Number of Stalls Setting................................................................................................. 41

Milkings Per Day............................................................................................................ 43

Parlour Attentions.......................................................................................................... 45

Parlour Status Attentions................................................................................................ 45

Parlour Flag Attentions................................................................................................... 47

PowerFlush Setting........................................................................................................ 50

The Milk Pump Control Setting.......................................................................................... 50

The Pulse8 Pulsation Control Setting................................................................................. 51

The AirBlast Control Setting............................................................................................. 52

The Auto Wash Setting.................................................................................................... 52

The RVS (Remote Vacuum Sensor) Setting......................................................................... 52

The Parlour Entry / Exit Gate Control Setting....................................................................... 53

The Rotary Parlour Settings Menu Structure........................................................................ 54

Enable Bonker Setting.................................................................................................... 55

Bonker Offset Setting..................................................................................................... 55

Bonker Time Setting....................................................................................................... 55

Rotary Stall Gap Configuration......................................................................................... 56

Identification Offset........................................................................................................ 56

The Feeding Settings Menu Structure for All Parlours, Except Rotary Parlours............................ 57

The Feeding Settings Menu Structure for Rotary Parlours....................................................... 59

Enable Feeding Setting.................................................................................................... 60

Feed Control Type Setting................................................................................................ 60

Setting the Number of Feeders to Run at Once..................................................................... 60

Stored Feed Mode Setting................................................................................................ 61

Fuse Detection Setting.................................................................................................... 61

The PFD (Animal Already Fed Check) Setting....................................................................... 61

The Units Value Setting................................................................................................... 62

Global Calibration Setting................................................................................................ 62

Individual Feed Calibration.............................................................................................. 63

Feeder Output Reallocation............................................................................................. 65

Enable Trickle Feeding Setting.......................................................................................... 66

Trickle Feed Value Setting............................................................................................... 66

Trickle Feed Delay Setting............................................................................................... 66

Pulsed Feeder On Time Setting....................................................................................... 67

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Innovation In and Out of Parlour

Pulsed Feeder Off Time Setting....................................................................................... 67

Bin Level Setting.......................................................................................................... 68

Bin Warning Level........................................................................................................ 68

Rotary Feeder Offset Setting.......................................................................................... 69

Rotary Feeder Calibration.............................................................................................. 69

Auto ID Settings Menu Structure for All Parlours, Except Rotary Parlours................................. 70

Auto ID Settings Menu Structure for Rotary Parlours........................................................... 70

Auto ID Type Setting..................................................................................................... 71

Setting the Auto ID Feeding Lag...................................................................................... 72

Setting the Unlinked Tag Error......................................................................................... 72

Pre-Feed Setting.......................................................................................................... 73

Rotary Auto ID Platform Linking...................................................................................... 74

Rotary Auto ID Single Stall Linking.................................................................................. 75

The MPC (Milking Point Control) Menu Structure for All Types except Milk Meter Interfaces (MMIF) 76

The MPC (Milking Point Control) Menu Structure for Milk Meter Interfaces (MMIF)...................... 78

MPC Type Setting........................................................................................................... 79

Milk Meter Interface (MMIF) Pulse Calibration Setting........................................................... 80

MPC Feed On Milk Setting................................................................................................ 81

MPC Editable Flags Menu................................................................................................. 81

MPC Alert Flags Menu...................................................................................................... 85

MPC Alert Status’ Menu................................................................................................... 88

MPC Lockup Flags Settings.............................................................................................. 90

MPC Lockup Status’ Settings............................................................................................ 91

MPC Dump Milk Flags Settings.......................................................................................... 92

MPC Dump Milk Status’ Settings....................................................................................... 93

MPC No Milk Flags Settings............................................................................................... 94

MPC No Milk Status’ Settings............................................................................................ 95

MPC Scan Settings......................................................................................................... 96

MPC Enable Slow Milker ACR Setting.................................................................................. 97

MPC Slow Milker ACR Setting............................................................................................ 97

MPC Slow Milker ACR Hold Off Time Setting......................................................................... 97

MPC Enable Post Milking Yield Setting................................................................................ 98

MPC Post Milking Yield Average Days Setting....................................................................... 98

MPC Post Milking Yield Percentage Setting.......................................................................... 98

MPC Enable Post Milking Conductivity Setting......................................................................... 99

MPC Post Milking Conductivity Average Days Setting............................................................ 99

5 | Micro M5 Manual | v2.0

Innovation In and Out of Parlour

MPC Post Milking Conductivity Percentage Setting................................................................ 99

MPC Enable Post Milking Length Setting............................................................................. 100

MPC Post Milking Length Average Days Setting.................................................................... 100

MPC Post Milking Length Percentage Days Setting................................................................ 100

Out of Parlour Feeding (OOPF) Settings Menu...................................................................... 101

Out of Parlour Type Setting.............................................................................................. 103

Out of Parlour Number of Stalls Setting............................................................................. 104

Out of Parlour Attached Feeder Type Setting....................................................................... 104

Out of Parlour Feed Delay Setting...................................................................................... 105

Out of Parlour Feeder Calibration...................................................................................... 106

Out of Parlour Feed Carry Over Setting............................................................................... 108

Out of Parlour Period Maximum Feed Setting....................................................................... 108

Out of Parlour Uneaten Feed Warning Level Setting.............................................................. 109

Out of Parlour Visits Warning Level Setting.......................................................................... 109

Out of Parlour Visit Length Warning Level Setting................................................................. 110

Out of Parlour Bin A Level Setting...................................................................................... 111

Out of Parlour Bin B Level Setting...................................................................................... 111

Out of Parlour Bin A Warning Level Setting.......................................................................... 112

Out of Parlour Bin B Warning Level Setting.......................................................................... 112

Out of Parlour Start Of Day Setting.................................................................................... 113

Out of Parlour Feed Periods Setting................................................................................... 114

Out of Parlour Disabled Schedule...................................................................................... 115

Out of Parlour Restart Day Menu Item................................................................................ 116

Out of Parlour Linking Animals Menu Item........................................................................... 117

Out of Parlour Linking the Master Tag Menu Item.................................................................. 118

The Sorting Gate Settings Menu Structure......................................................................... 119

Sorting Gate Type Setting................................................................................................ 121

Linking Animals Using the Sorting Gate.............................................................................. 122

The Quick Sort Clear Setting............................................................................................ 123

The Quick Sort Gate Setting............................................................................................. 124

The Heat Alert Gate Setting.............................................................................................. 124

The Health Alert Gate Setting........................................................................................... 124

The Unlinked Tag Gate Setting.......................................................................................... 124

The Sorting Gate Plan Change Over Setting......................................................................... 125

The Quick Sort Gate Priority Setting.................................................................................. 126

The Quick Sort Gate Output Mask Setting........................................................................... 126

6 | Micro M5 Manual | v2.0

The Diagnostics Menu Structure ....................................................................................... 127

Test Displays Diagnostics................................................................................................ 129

Test Keyboard Diagnostic................................................................................................ 130

M2Bus IDS Routines....................................................................................................... 131

Running a M2Bus IDS Routine.......................................................................................... 133

SBC (Serial Bus Converter) Board Communications Diagnostics............................................. 134

Test Relay Board Diagnostic............................................................................................. 135

The Auto ID Diagnostics for Install Auto ID Systems (Including Rotary Parlours)........................ 136

The Auto ID Diagnostics for Portal Auto ID Systems.............................................................. 137

The Stall Identification Diagnostics for Rotary Parlours......................................................... 138

The Milk Meter Interface (MMIF) Diagnostics Routine............................................................ 139

The Out of Parlour Diagnostics Routine............................................................................... 140

The Sorting Gate Diagnostics Routine................................................................................ 141

Ethernet Configuration Menu Struture............................................................................... 142

The DHCP Server........................................................................................................... 143

The DHCP Lease............................................................................................................ 143

The IP Address.............................................................................................................. 143

The Subnet Mask........................................................................................................... 143

The Gateway IP Address.................................................................................................. 144

The DNS IP Address....................................................................................................... 144

The Cloud Data Status.................................................................................................... 144

Checking the Connection to ATL Servers........................................................................... 145

Animal Data.................................................................................................................. 146

Creating Animals........................................................................................................... 146

Viewing an Animals Record.............................................................................................. 146

Changing the current display total..................................................................................... 147

Changing Animal flags.................................................................................................... 151

Key shortcuts to common flags......................................................................................... 154

Changing Animal Sorting flags.......................................................................................... 155

Setting an animal in a stall............................................................................................... 157

Viewing animals in the parlour.......................................................................................... 157

Viewing herd totals........................................................................................................ 159

Clearing flags for all animals in the herd............................................................................. 160

Altering values for all animals in the herd ........................................................................... 164

Setting up sorting plans for the herd.................................................................................. 167

Innovation In and Out of Parlour

7 | Micro M5 Manual | v2.0

Standby Feeding.......................................................................................................... 170

Electronic Fuse Trip Warning........................................................................................... 171

Power Supply Failure Warning......................................................................................... 171

Feed Bin Level Warning.................................................................................................. 172

Feeders Turned Off Warning........................................................................................... 172

Monthly / Six Monthly / Yearly Routine Maintenance............................................................ 173

Parlour Wash Down....................................................................................................... 173

Troubleshooting........................................................................................................... 174

Innovation In and Out of Parlour

8 | Micro M5 Manual | v2.0

Innovation In and Out of Parlour

Manual Versions

Version 1.0 - April 2017...........................................First Version of Manual (Control Firmware v2.01)

Version 1.1 - June 2018...........................................Updated for Control Firmware v2.34

Version 1.2 - December 2018...................................Large Update - feeding, auto-id, change key

Version 2.0 - September 2021..................................Update to Control Firmware Version 3.44

9 | Micro M5 Manual | v2.0

About the Micro M5 Parlour Control

The Micro M5 is a simple and easy to use parlour control. It uses embedded technology to provide all the

functionality and data storage required to run automation systems on herringbone, parallel and rotary

milking parlours for cows, goats and sheep.

It connects to a wide range of systems including cluster removers, milk meters, parlour automatic

identification, automatic drafting gates, backflush, automatic plant washers and dairy animal management

software.

General Features:

Memory can store up to 5,000 animals;

6 digit alphanumeric animal numbers;

Multiple attentions - milked, fed, hold milk, in heat, mastitis by quarter, test, dry, slow, low yield,

manual, high conductivity, damaged teat per quarter, colostrum and antibiotic - optional animal

already fed attention;

Feeding and milking prevention on attentions;

Optional audible attentions;

Stainless steel mounting bracket and fixing kit included.

Options:

Feeding and non-feeding versions available;

Store milking data using MM range of milk meters;

Automatically feed and store milk yields without keypad animal number entry using parlour

automatic identification;

Automatically sort animals using the Pegasus drafting system;

Connect to Cowculator M5 PC software to manage your animals, perform feed to yield and select

animals for drafting from the comfort of your farm office;

Connect to the internet to connect with the ATL App.

Milking Features:

2 or 3 milkings per day;

Connects to the CR35 cluster remover - stores milking start time, milking length and highest

conductivity value;

Connects to the MM range of milk meters - stores milking start time, milking length, milk yield,

highest conductivity valve and stall number.

Cowculator PC Software Additional Features:

Manage your animals using feed and yield history over multiple lactations;

Monitor animals health and medicine use;

Feed to yield and feeding based on days in milk.

Specifications:

12/24vDC switching positive or negative feeders as standard - 12-230vAC feeder switching voltage

optional using Feeder Interface

Drives electric, vacuum or compressed air feeders;

Electronic fuse detection with power supply failure warning;

Drives 16 feeders per side as standard - up to 100 feeders per side using Relay Extender Boxes.

Innovation In and Out of Parlour

10 | Micro M5 Manual | v2.0

Micro M5 Control

123

456

Enter

Setup

Shift

Attn

Flags

Cancel

Reset

Change

Recall

Cursor

Page

Browse

ATL Agricultural Technology Ltd Units 1 & 2 Acorn Business Centre Oaks Drive Newmarket Suffolk CB8 7SY UK

Telephone: 0044 (0)1638 731212 Fax: 0044 (0)1638 731174 Website: www.atlagri.com E-mail: [email protected]

Innovation In

and Out of

Hold

Delete

Feed

Milk

Quick

Sort

Step

Side

Batch

Sort

Back

Clear

Animal Stall

Back ID End

ABC

New

DEF

JKL MNO

GHI

TUV WXYZ

PQRS

Mode

Scan

Clear

Milked

Fed

Hold

Heat

Mastitis

Test

Dry

Slow

Front Cover

Innovation In and Out of Parlour

Change Key

Shift Key

Recall Key -

Browse animals

in the parlour.

Number Entry Keys

Setup Functions:

Shift + Key 1 - Start scanning the current side

Key 2 & Key 6 - Move up in any menu

Key 4 & Key 8 - Move down in any menu

Feed / Milk Key -

Enter an animal

in a stall.

Shift Function -

Batch Feed a

side.

Enter Key

Shift Function

- Setup

Animal Flags

Cancel Key

Animal Editing Keys

Flags Key : Allows the user to edit the animals flags.

Cursor Key : Moves the cursor to edit the desired value.

Shift + Cursor Key : Creates a new animal with the entered brand.

Attn Key -

Process parlour

errors.

Quick Sort -

Quickly sort

from the

parlour.

Shift Function -

Control sorting

plans

Step Key - Step

between stalls.

Side Key -

Change Parlour

Side.

Shift Function -

Change Palour

Mode, between

Milk, Idle and

Wash.

Page Key : Changes the current display page of the animal record.

Shift + Page Key : Clears the current displaying record.

Browse Key : Browse through the herd. Shift + Browse : Browse back

through the herd.

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