Atlas Copco CA3500DCO Bedienungsanleitung
Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812160101_A.pdf4812160101_A.pdf
Vibratory rollerVibratory roller
CA3500DCOCA3500DCO
CA3600DCOCA3600DCO
CA5000DCOCA5000DCO
CA6000DCOCA6000DCO
EngineEngine
Cummins QSB 4.5 (IIIA/T3) / (IIIB/T4i)Cummins QSB 4.5 (IIIA/T3) / (IIIB/T4i)
Deutz TCD 2012 L6 (IIIA/T3) / TCD 6.1 L6 (IIIB/T4i) Deutz TCD 2012 L6 (IIIA/T3) / TCD 6.1 L6 (IIIB/T4i)
Serial numberSerial number
10000145x0A010028 -10000145x0A010028 -
10000146x0A00xxxx -10000146x0A00xxxx -
10000147x0A00xxxx -10000147x0A00xxxx -
10000148x0A00xxxx -10000148x0A00xxxx -
10000133x0A00xxxx -10000133x0A00xxxx -
10000129x0A008983 -10000129x0A008983 -
10000135x0A00xxxx -10000135x0A00xxxx -
10000131x0A00xxxx -10000131x0A00xxxx -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden
2000h-Maintenance
4812160101_A.pdf2014-07-04
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Slopes ......................................................................................................... 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 11
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Welding ..................................................................................................... 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 18
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Working capacity....................................................................................... 18
General ..................................................................................................... 20
Liquid-filled tyres (Ballasted tyres).............................................. 21
Hydraulic system....................................................................................... 21
Automatic Climate Control (ACC) (Optional)............................................. 21
Tightening torque ...................................................................................... 22
Machine description ............................................................................................................... 23
Diesel engine, Cummins ........................................................................... 23
Diesel engine, Deutz ................................................................................. 23
Electrical system ....................................................................................... 23
Propulsion system/Transmission .............................................................. 23
Brake system ............................................................................................ 24
Steering system ........................................................................................ 24
Vibration system........................................................................................ 24
Cab............................................................................................................ 24
FOPS and ROPS ...................................................................................... 24
Identification ............................................................................................................ 25
Product and component plates ................................................................. 25
Product identification number on the frame .............................................. 25
Machine plate............................................................................................ 26
Explanation of 17PIN serial number.......................................................... 26
Engine plates ............................................................................................ 27
Decals...................................................................................................................... 28
Location - decals ....................................................................................... 28
Safety decals............................................................................................. 29
Info decals................................................................................................. 31
Instruments/Controls ............................................................................................... 32
Control panel and controls ........................................................................ 32
Function descriptions ................................................................................ 33
Warning indication - membrane panel (Keypad)....................................... 35
2000h-Maintenance
4812160101_A.pdf2014-07-04
Display explanations ................................................................................. 36
Machine alarm........................................................................................... 39
Dynapac Sub System (DSS)..................................................................... 40
"MAIN MENU" ........................................................................................... 41
"USER SETTINGS" .................................................................... 41
"SERVICE MENU"...................................................................... 42
"ABOUT"..................................................................................... 43
"MACHINE SETTINGS".............................................................. 43
Operator help when starting...................................................................... 44
Operator help Workmode.......................................................................... 44
Display when activating choice via the button set..................................... 45
DCO view and status .................................................................. 45
Error messages (DCO) ............................................................... 46
Instruments and controls, cab ................................................................... 47
Function description of instruments and controls in the cab ..................... 48
Using the cab controls............................................................................... 49
Defroster ..................................................................................... 49
Heat ............................................................................................ 49
AC/ACC ...................................................................................... 49
ACC - Control panel .................................................................................. 50
Main display screen .................................................................................. 50
ACC - Operation menus............................................................................ 50
Electrical system...................................................................................................... 52
Fuses in the main switchbox (Cummins) .................................................. 53
Fuses at master switch (Cummins)........................................................... 53
Fuse box at master switch (Cummins)...................................................... 54
Fuses in the main switchbox (Deutz) ........................................................ 54
Fuses at master switch (Deutz)................................................................. 55
Fuse box at master switch (Deutz)............................................................ 56
Operation ............................................................................................................................... 57
2000h-Maintenance
4812160101_A.pdf 2014-07-04
Before starting ......................................................................................................... 57
Master switch - Switching on..................................................................... 57
Operator's seat - Adjustment..................................................................... 57
Operator's seat, comfort - Adjustments..................................................... 58
Control panel, adjustments ....................................................................... 58
Parking brake ............................................................................................ 59
Display - Control........................................................................................ 59
Interlock..................................................................................................... 60
Operator position....................................................................................... 60
View .......................................................................................................... 61
Starting .................................................................................................................... 62
Starting the engine .................................................................................... 62
Driving ..................................................................................................................... 63
Operating the roller ................................................................................... 63
Machine with TC (Anti-Spin) ....................................................... 63
Slopes (TC (Anti-Spin))............................................................... 64
Interlock/Emergency stop/Parking brake - Check ..................................... 65
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) - Optional........................................................................................ 65
Setting limit................................................................................................ 66
Operation CMV ......................................................................................... 67
Vibration .................................................................................................................. 67
Different operating modes......................................................................... 68
Advice when using DCO ........................................................................... 70
Braking .................................................................................................................... 71
Normal braking.......................................................................................... 71
Emergency braking ................................................................................... 71
Switching off.............................................................................................. 72
Parking .................................................................................................................... 72
Chocking the drums .................................................................................. 72
2000h-Maintenance
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Master switch ............................................................................................ 73
Long-term parking.................................................................................................................. 75
Engine ....................................................................................................... 75
Battery....................................................................................................... 75
Air cleaner, exhaust pipe........................................................................... 75
Fuel tank ................................................................................................... 75
Hydraulic reservoir .................................................................................... 75
Tires (All-weather)..................................................................................... 75
Hoods, tarpaulin ........................................................................................ 76
Miscellaneous ........................................................................................................................ 77
Lifting ....................................................................................................................... 77
Locking the articulation ............................................................................. 77
Lifting the roller.......................................................................................... 78
Lifting the roller with jack:.......................................................................... 78
Unlocking the articulation .......................................................................... 79
Towing/Recovering.................................................................................................. 79
Short distance towing with the engine running.......................................... 80
Short distance towing when the engine is inoperative. ............................. 81
Towing the roller........................................................................................ 82
Transport ................................................................................................................. 82
Securing CA1500-CA4600 for loading ...................................................... 83
Securing CA5000 for loading .................................................................... 85
Securing CA5500/6000/6500 for loading .................................................. 87
Operating instructions - Summary ......................................................................................... 89
Preventive maintenance ........................................................................................................ 91
Acceptance and delivery inspection.......................................................... 91
Warranty.................................................................................................... 91
Maintenance - Lubricants and symbols ................................................................................. 93
Maintenance symbols ............................................................................... 94
Maintenance - Maintenance schedule ................................................................................... 95
2000h-Maintenance
4812160101_A.pdf 2014-07-04
Service and maintenance points ............................................................... 95
General ..................................................................................................... 95
Periodic service (service message) - Optional.......................................... 96
Every 10 hours of operation (Daily)........................................................... 97
After the FIRST 50 hours of operation ...................................................... 97
Every 50 hours of operation (Weekly)....................................................... 97
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 98
Every 500 / 1500 hours of operation ......................................................... 98
Every 1000 hours of operation .................................................................. 99
Every 2000 hours of operation ................................................................ 100
Every other year...................................................................................... 101
Maintenance, 10h ................................................................................................................ 103
Scrapers - Check, adjustment................................................................. 103
Air circulation - Check ............................................................................. 104
Coolant level - Check .............................................................................. 104
Diesel engine Check oil level ................................................................. 105
Fuel tank - Filling..................................................................................... 105
Hydraulic reservoir - Check fluid level..................................................... 106
Maintenance - 50h ............................................................................................................... 107
Hydraulic filter - Replacement ................................................................. 107
Tires - Air pressure - Wheel nuts - Tightening ........................................ 109
Drum gearbox - Oil change ..................................................................... 109
Steering hitch - Tightening ...................................................................... 110
Air cleaner
- Check hoses and connections .............................................................. 111
Drum - Oil change ................................................................................... 111
Gearbox - Oil change .............................................................................. 113
Maintenance - 250 / 750 / 1250 / 1750h .............................................................................. 115
Rear axle differential - Check oil level..................................................... 115
Rear axle planetary gears - Check oil level............................................. 116
2000h-Maintenance
4812160101_A.pdf2014-07-04
Drum - Checking the oil level .................................................................. 116
Gearbox - Checking the oil level ............................................................. 117
Drum gearbox - Checking the oil level .................................................... 118
Radiator - Check/Cleaning ...................................................................... 118
Rubber elements and fastening screws - Check..................................... 119
Battery
- Check condition .................................................................................... 119
Air conditioning (Optional)
- Inspection.............................................................................................. 120
Automatic Climate Control (Optional) - Inspection .................................. 120
Maintenance - 500 / 1500h .................................................................................................. 121
Air cleaner
Checking - Change the main air filter...................................................... 121
Backup filter - Change............................................................................. 122
Air cleaner
- Cleaning................................................................................................ 122
Rear axle differential - Check oil level..................................................... 123
Rear axle planetary gears - Check oil level............................................. 123
Drum - Checking the oil level .................................................................. 124
Gearbox - Oil change .............................................................................. 125
Drum gearbox - Checking the oil level .................................................... 125
Radiator - Check/Cleaning ...................................................................... 126
Fuel pre-filter - Replacement................................................................... 126
Replacing the fuel filter............................................................................ 127
Diesel engine - Oil and Filter change ...................................................... 128
Controls and moving joints - Lubrication ................................................. 128
Seat bearing - Lubrication ....................................................................... 129
Maintenance - 1000h ........................................................................................................... 131
Hydraulic filter - Replacement ................................................................. 131
Air cleaner
Checking - Change the main air filter...................................................... 132
Backup filter - Change............................................................................. 133
2000h-Maintenance
4812160101_A.pdf 2014-07-04
Air cleaner
- Cleaning................................................................................................ 134
Rear axle differential - Oil change........................................................... 135
Rear axle planetary gear - Oil change .................................................... 135
Drum - Checking the oil level .................................................................. 136
Gearbox - Oil change .............................................................................. 137
Drum gearbox - Oil change ..................................................................... 137
Radiator - Check/Cleaning ...................................................................... 138
Fuel pre-filter - Replacement................................................................... 138
Replacing the fuel filter............................................................................ 139
Diesel engine - Oil and Filter change ...................................................... 140
Seat bearing - Lubrication ....................................................................... 141
Hydraulic reservoir - Draining.................................................................. 141
Fuel tank - Draining (Optional) ................................................................ 142
Air conditioning (Optional)
Fresh air filter - Change .......................................................................... 142
Steering hitch - Tightening ...................................................................... 143
Maintenance - 2000h ........................................................................................................... 145
Hydraulic reservoir - Oil change.............................................................. 145
Hydraulic filter - Replacement ................................................................. 146
Drum gearbox - Oil change ..................................................................... 147
Air cleaner
Checking - Change the main air filter...................................................... 147
Backup filter - Change............................................................................. 148
Air cleaner
- Cleaning................................................................................................ 148
Rear axle planetary gear - Oil change .................................................... 149
Rear axle differential - Oil change........................................................... 150
Drum - Oil change ................................................................................... 150
Gearbox - Oil change .............................................................................. 152
Radiator - Check/Cleaning ...................................................................... 152
Dieses Handbuch passt für folgende Modelle
4
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