ATM Lighting EXL450LED Handbuch

1Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o.,

Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,

Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08

INSTALLATION AND MAINTENANCE MANUAL FOR

EXPLOSIONPROOF LIGHT FITTING

EXL450LED

Carefully read the instructions before

mounting the light fitting.

 
2Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o., 
Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,  
Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08 
 
 
 
GENERAL INFORMATION.............................................................................................................. 3
TECHNICAL INFORMATION .......................................................................................................... 5
PHOTOMETRICAL DATA................................................................................................................ 7
CONSTRUCTION DESCRIPTION .................................................................................................. 7
PRELIMINAIRES............................................................................................................................. 8
LIGHT FITTING MOUNTING .......................................................................................................... 8
ELECTRICAL CONNECTION ....................................................................................................... 10 
CONDITIONS OF SAFETY USE....................................................................................................11 
LIGHT FITTING MAINTENANCE AND SERVICING .................................................................... 12 
CLEANING ................................................................................................................................ 13 
REPAIRING AND EXCHANGE PARTS..................................................................................... 13 
LIGHT SOURCE EXCHANGE .................................................................................................. 13 
TRANSPORT AND CONDITIOINS OF STORAGE................................................................... 13 
DISPOSAL OF WASTE EQUIPMENT....................................................................................... 13 
WARRANTY .............................................................................................................................. 13 
 
 
TABLE OF CONTENTS 
 

3Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o.,

Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,

Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08

1. GENERAL INFORMATION

EXL450LED flood lights are designed to light indoor and outdoor areas in zone 2 of explosion hazard of

gas, vapors, or clouds of flammable liquids mixed with air which belongs to IIA, IIB or IIC explosion

group, T1-T6 temperature class. EXL450LED light fittings are also suitable to light areas in zones 21

and 22 of explosion hazard of dust and flammable fibers mixed with air with combustion temperature

higher than 105°C - 180°C.

TECHNICAL INFORMATION

Ex marking:

•For version EXL450LED - EX* - * - **E - ** - ***** - ALU - ** - ** - **** - ** - ** - ***

II 3G Ex ec IIC T6…T4 Gc

II 2D Ex tb IIIC T80°C…T105°C Db

4Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o.,

Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,

Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08

•EX markings for various versions of floodlights.

Type

Temperature class/Max Surface

temperature

EX2-1

T6/T80 °C

EX2-2

T5/T80 °C

EX3-1

T5/T80 °C

EX3-2

T4/T105 °C

EX4-1

T5/T80 °C

Interpretation of the use restrictions of the device by means of the symbols in the above

marking and on the label of the device:

Name

Symbol

Description

Special explosionproof

protection marking

Symbol of device intended for use in potentially explosive

atmospheres.

Device group

Device intended for use in explosive atmospheres other than

underground mine.

Device category

Device can safely operate in zone 2 of the explosion hazard of gases,

vapors, and mists of flammable liquids with air.

Device can safely operate in zones 21 or 22 dust explosion hazard.

Type of execution

Ex ec

Device secured with increased safety construction type "e”.

Ex tb

Device secured from dust ignition with the housing type „t”.

Group

IIC

Device can be used in the presence of explosion hazard gases,

vapors, and mists of flammable liquids with air classified as explosive

groups IIA, IIB, IIC.

IIIC

Device can be used in the presence of explosion hazard of

combustible dusts and filaments belonging to explosion groups IIIA,

IIIB, IIIC (all types of dusts).

Temperature class

Device intended for use in potentially explosive atmospheres of

gases with self-ignition temperature > 135 oC

Device intended for use in potentially explosive atmospheres of

gases with self-ignition temperature > 100 oC

Device intended for use in potentially explosive atmospheres of

gases with self-ignition temperature > 185 oC

Temperature

T80°C

Device can be used in presence of dusts whose cloud self-ignition

temperature is higher than 105°C, and the glowing temperature of

the layer (5mm) is higher than 145°C.

5Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o.,

Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,

Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08

T105°C

Device can be used in presence of dusts whose cloud self-ignition

temperature is higher than 180°C.

Explosion protection

level

Device intended for installation in zone 2 of gas explosion hazard,

providing a „normal safety” and which will not become a source of

ignition under normal conditions of use and during expected damage.

Device intended for installation in zones 21, 22 dust explosion

hazard, providing a „high level of safety” and which will not become

a source of ignition under normal conditions of use and during

expected damage.

Protection degree: IP66/IP67

Admission wires diameter: 1-4mm2 (option: 6mm2)

Admission cable diameter: Ø 8-13mm / Ø 9-17mm

Voltage: 24E: 100V-277V, 50-60Hz;

35E: 230V-305V, 50-60Hz + 230-431V, 0Hz

Protection class: I

Ambient temperature Ta:

Version

Working temperature

(24E)

Working temperature

(25E)

EX2-1

-40°C … +65°C

-40°C … +60°C

EX2-2

-40°C … +60°C

-40°C … +55°C

EX3-1

-40°C … +65°C

-40°C … +60°C

EX3-2

-40°C … +50°C

-40°C … +45°C

EX4-1

-40°C … +55°C

-40°C … +50°C

LED module risk group RG=1

2. TECHNICAL INFORMATION

Type

Power

Voltage

Protection

class

Power

coefficient

Ambient

temperature

EXL450LED-EX2-1

103W

100V-

277V,

50-60Hz;

230V-305V,

50-60Hz +

230-431V,

0Hz

66/67

≥0,98

Depends on

version and

module type

EXL450LED-EX2-2

153W

EXL450LED-EX3-1

155W

EXL450LED-EX3-2

238W

EXL450LED-EX4-1

207W

6Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o.,

Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,

Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08

VERSIONS

7Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o.,

Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,

Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08

3. PHOTOMETRICAL DATA

Type

Luminous Flux

Efficiency

Colour

Temperature

CRI

Modules

Lifetime

EXL450LED-EX2-1

16000 lm

155 lm/W

4000K

(Option: 6500K)

>70

(Option:

>80)

>70000 h –

„L70B10”

>50000 h –

„L80B10”

EXL450LED-EX2-2

22000 lm

144 lm/W

EXL450LED-EX3-1

24000 lm

155 lm/W

EXL450LED-EX3-2

34000 lm

143 lm/W

EXL450LED-EX4-1

31500 lm

152 lm/W

4. CONSTRUCTION DESCRIPTION

Light fittings are built according to common electrical engineering rules. The product meets the essential

requirements of the Directives and the harmonized standards listed in the EU Declaration of Conformity.

Used solutions and materials, electrical equipment and proper insulating spaces makes that during

normal exploitation there is no possibility any sparks, electrostatic charge, dangerous heating or light

fitting destruction caused by environment factors occurrence.

Light fittings are built as a one chamber equipment. Housing, endcaps and mounting tray are made of

aluminum. Sealing is made of silicone.

Type

EXL450LED-EX2

606

435

202

440

380

340

280

EXL450LED- EX3

585

EXL450LED- EX4

735

8Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o.,

Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,

Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08

Used terminals ensures safe and non-sparking connection of inner wires and admission cables. The

diffuser is made of UV resistant polycarbonate (PC) or tempered glass.

Floodlights bodies should be equipped attested cable glands and plugs compliant with EX “e” or EX “d”

certificate. Cable glands and plugs should provide protection class of IP66 or IP67 depending on

floodlights version, in compliance with EN 60079-14 norm.

5. PRELIMINAIRES

SAFETY RULES

•Carefully read all the information included in the manual before mounting the light fitting.

•General safety rules must be followed.

•Failure to comply with rules of the installation and use can lead to personal injury or property

loses. ATM Lighting sp. z o.o. company takes no responsibility in such cases.

•Failure to comply with rules included in manual results with void of the manufacturer warranty.

•Manufacturer takes no responsibility for any damages resulting from improper installation,

maintenance or improper use.

•It is the responsibility of the user to perform the installation in accordance with this manual and

the safety regulations and standards applicable to the type of installation

•In case of malfunction, the device must be turned off and returned for repair to the manufacturer

or his authorized entity.

Before performing any installation work, including opening the enclosure, be absolutely

sure to disconnect the unit from the power source

NECESSARY TOOLS

6. LIGHT FITTING MOUNTING

The EXL450LED is shipped with mounting brackets designed to be mounted to the ceiling wall or pipe.

9Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o.,

Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,

Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08

VERSIONS OF MOUNTING

OPTIONAL EQUIPMENT

•Version equipped with protection net (PRG)

10 Manual No.: I.EXL450LED.01 ATM Lighting sp. z o.o.,

Release date: 10.05.2023 ul. Maszynowa 30A,80-298 Gdańsk,

Edition: 1.1 tel: +48 58 347 51 07, fax: +48 58 347 51 08

•Version equipped with EX breathable caps (VENT)

7. ELECTRICAL CONNECTION

Installation and electrical connection should be in accordance with the requirements of PN-EN

60079-14.

To connect power supply:

•enter the power cable to the housing through the cable entry (gland),

•carefully unisolate the wires (8-10mm), and put it into the connector according to a label inside

the light fitting (L, PE, N) in standard connection and (L1, PE, N) in 3 phase connection,

•the wires L2, L3 in 3 phase connection are only a through connection,

•precisely tighten power cable in the gland with two wrench,

•check the effectiveness of grounding.

Standard connection:

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