AUMA Aumatic AC 01.1 Bedienungsanleitung

Actuator controls

AUMATIC AC 01.1/ACExC 01.1

Manual Operation and setting

Control:

Parallel

Profibus DP

Profibus DP with FO

Modbus

Modbus with FO

DeviceNet

àFoundation Fieldbus

Table of contents Page

1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 General notes on safety 5

1.2 Range of application 6

1.3 Warnings and symbols 6

2 Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 Name plate 7

2.2 Short description 8

3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

3.1 Local operation 9

3.2 Operation from REMOTE 9

3.3 Menu navigation via push buttons (for settings and indications) 10

3.3.1 Short overview: functions of the push buttons 10

3.3.2 Structural design and navigation 11

3.4 Operation and setting via AUMA COM-AC programming software 12

3.4.1 Operation setting via COM-AC 12

3.5 Password change 13

3.6 Language change in the display 14

3.7 LCD contrast setting of the display (applies only to controls with green display) 14

4 Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1 Status indications in the display 15

4.1.1 Status indication S0/S6 - operation 15

4.1.2 Status indication S4 - torque 16

4.2 Torque indication: edit 16

4.3 Electronic name plate 17

4.3.1 Display indication: enable view 17

4.3.2 Electronic name plate: view 17

4.4 Indication lights/LEDs 19

4.4.1 Standard indication 19

4.4.2 Configuration of the signals: view/edit 20

4.4.3 Blinking behaviour of indication lights/LEDs: view/edit 21

5 Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

5.1 Signals via fieldbus 22

5.1.1 Configuration of adjustable (user-definable) signals 22

5.2 Feedback via output contacts (binary) - (option) 23

5.2.1 Configuration for output contacts 1 to 5: view/edit 23

5.2.2 Configuration alarm contacts (collective fault signal): view/edit 25

5.2.3 Output contacts 1 to 5: use as running indication (blinker) 26

5.3 Feedback signals (analogue) - (option) 27

5.3.1 Position transmitter/actual position source (E2): view 27

5.3.2 Source of the torque signal E6: view 28

5.3.3 Feedback signals (configuration) via analogue output 1: view 28

5.3.4 Signal range at the analogue output 1: view/edit 29

5.3.5 Feedback signals (configuration) via analogue output 2: view 30

5.3.6 Signal range at the analogue output 2: view/edit 30

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual

Read operation instructions first

.Observe safety instructions.

Reference documents:

.Operation instructions (assembly, operation, commissioning) for actuator

.Manual (Fieldbus device integration) AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus

Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses from page 94).

Page

6 Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.1 Operation mode OFF 31

6.2 Operation mode LOCAL 32

6.2.1 Push-to-run operation or self-retaining: set for the operation mode LOCAL 32

6.3 Operation mode REMOTE 33

6.3.1 Push-to-run operation or self-retaining: set for operation mode REMOTE 33

6.4 Operation mode EMERGENCY 34

6.4.1 Operation mode (type of duty) activation for an emergency operation 34

6.4.2 EMERGENCY operation: switch on or off/signal behaviour definition 35

6.4.3 Actuator behaviour definition in case of an emergency operation 35

6.4.4 EMERGENCY position definition 36

6.4.5 Motor protection and/or torque switching: by-pass 36

6.5 Fault State behaviour in case of bus communication loss 37

6.6 Failure behaviour in case of analogue signal loss (option) 37

7 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

7.1 Type of seating: check/edit end positions 40

7.2 Torque switching: check/set 41

7.3 Limit switching setting 42

7.4 Intermediate positions (option) 43

7.4.1 Display indication: enable view 43

7.4.2 Intermediate positions: switch on or off 44

7.4.3 Intermediate position definition 44

7.4.4 Operation behaviour = actuator behaviour definition 45

7.4.5 Intermediate positions: set the signalling 45

7.5 Intermediate positions with multiport valve function (option) 47

7.5.1 Check: Multiport valve function available? 47

7.5.2 Check: Positioner active? 48

7.5.3 Display indication: enable view 48

7.5.4 Intermediate positions: switch on or off 48

7.5.5 Intermediate position setting 48

7.5.6 Operation behaviour = actuator behaviour definition 49

7.5.7 Intermediate positions signalling 49

7.5.8 Intermediate positions in LOCAL: direct approach without stopping 49

7.6 Positioner (operation mode SETPOINT MODE) 50

7.6.1 Adaptive behaviour: switch on or off 50

7.6.2 Overrun (inner dead band): set manually 51

7.6.3 Max. error variable (outer dead band): set manually 52

7.6.4 Dead time setting 52

7.6.5 Closing fully/opening fully (end position tolerance for setpoint E1) 53

7.6.6 Open-close duty (REMOTE) or modulating duty (SETPOINT) selection 53

7.6.7 Source of setpoint E1: view 54

7.6.8 Input range of setpoint 1: view/edit 55

7.7 Stepping mode (option) 56

7.7.1 Display indication: enable view 56

7.7.2 Stepping mode: switch on or off 57

7.7.3 Stepping range setting (start and end of stepping mode). 57

7.7.4 ON and OFF times setting 58

7.8 Local controls enable function (option) 59

7.8.1 Selector switch functions: enable/disable 59

7.9 EMERGENCY STOP function (option) 60

7.9.1 Description of the functions 60

7.9.2 Feedback signals on the display 61

7.9.3 Feedback signals setting via output contacts 61

7.9.4 Feedback signal setting via LEDs 61

Actuator controls

Manual AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus

Page

7.10 Foundation Fieldbus interface 62

7.11 External inputs for bus (option) 63

7.11.1 Signals assignation for operation commands 63

7.12 Combination fieldbus/standard interface (option) 66

7.13 Monitoring and failure functions 67

7.13.1 Torque monitoring 67

7.13.2 Motor protection (thermal monitoring) 68

7.13.3 Monitoring of the max. number of starts per hour and max. running time per hour 69

7.13.4 Operating time monitoring 71

7.13.5 Reaction monitoring 72

7.13.6 Phase failure monitoring 73

8 Corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

8.1 Fault indications and warning indications 74

8.1.1 Status indication S0 - faults and warnings 74

8.1.2 Status indication S1 - faults 75

8.1.3 Status indication S2 - warnings 76

8.1.4 Status indication S3 - causes for not ready remote 77

8.2 Diagnostics 78

8.2.1 Operating data logging 78

8.2.2 Diagnostic indications (D) via the display 80

8.3 Troubleshooting 91

8.3.1 Problems with position feedback/indication E2 (from actuator) 91

8.3.2 Display hardly readable or illegible 91

8.3.3 Actuator does not run 91

8.3.4 Actuator does only operate from local 91

8.3.5 Actuator is not switched off by limit seating in direction CLOSE or OPEN 91

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

Parameter index and indications on the display . . . . . . . . . . . . . . . . . . . 93

Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual

1 Safety instructions

1.1 General notes on safety

Actuator controls

Manual AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus

Standards/directives AUMA products are designed and manufactured in compliance with recog-

nised standards and directives. This is certified in a declaration of incorpora-

tion and a declaration of conformity.

The end user or the contractor of the plant must observe national laws and

regulations regarding assembly, electrical connection, and commissioning

on site.

This includes in particular the fulfilment of the requirements in standards

and directives for potentially explosive areas, such as e.g. EN 60079-17

“Inspection and maintenance of electrical installations in hazardous areas

(other than mines) (IEC 60079-17:2002)”.

This includes, in particular the observance of the applicable configuration

directives for fieldbus applications.

Safety instructions/

warnings

All personnel working with this device must be familiar with the safety and

warning instructions in this manual and observe the instructions given.

Safety instructions and warning signs on the device must be observed to

avoid personal injury or property damage.

Qualification of staff Assembly, electrical connection, commissioning, operation, and mainte-

nance must be carried out exclusively by suitably qualified personnel

authorised by the end user or contractor of the plant.

Prior to working on this product, the staff must have thoroughly read and

understood these instructions and, furthermore, know and observe officially

recognised rules regarding occupational health and safety.

Work performed in potentially explosive atmospheres is subject to special

regulations which have be observed. The end user or contractor of the plant

are responsible for respect and control of these regulations, standards, and

laws.

Commissioning Prior to commissioning, it is important to check that all settings are in com-

pliance with the requirements of the application. Incorrect settings might

present a danger to the application, e.g. cause damage to the valve or the

installation.

The manufacturer will not be held liable for any consequential damage. Such

risk lies entirely with the user.

Safe operation Prerequisites for safe and smooth operation:

.Correct transport, proper storage, mounting and installation, as well as

careful commissioning.

.Exclusively operate the device if it is in perfect condition while observing

these instructions.

.Immediately inform about any faults and damage and allow for corrective

measures.

.Observe recognised rules for occupational health and safety.

Protective measures The end user or the contractor are responsible for implementing required

protective measures on site, such as enclosures, barriers, or personal

safety equipment for the staff.

Maintenance Any device modification requires the consent of the manufacturer.

1.2 Range of application

AUMA actuator controls are exclusively designed for the operation of AUMA

actuators.

Other applications require explicit (written) confirmation by the manufac-

turer.

The following applications are not permitted, e.g.:

.motor activation

.pump activation

No liability can be assumed for inappropriate or unintended use.

Observance of these operation instructions is considered as part of the

device’s designated use.

1.3 Warnings and symbols

The following references and symbols are used in these instructions:

Potentially hazardous situation. Failure to observe this warning may result in

property damage.

Information The term Information preceding the text indicates important notes and

information.

For assembly, operation, and commissioning, observe the additional safety

and warning instructions of the reference documents (page 2).

Symbol for CLOSED.

Symbol for OPEN.

ÆVia the menu to parameter

Describes the path within the menu to the parameter. By using the push but-

tons of the local controls you may quickly find the desired parameter in the

display.

ÈDescription of the parameter settings/indications

Describes the setting/viewing possibilities of a parameter.

òStep by step

Provides a detailed description of each step for setting/viewing the parame-

ter.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual

NOTICE

2 Identification

2.1 Name plate

Each device is equipped with a name plate (figure 1).

Identification data on the controls’ name plate:

Type and size These instructions apply to the following controls types:

Type: AC = actuator controls AUMATIC

Size: 01.1

Commission number An order-specific commission number is assigned to each device. You can

use this number to download the wiring diagram, inspection records and fur-

ther information from the Internet (www.auma.com).

Wiring diagram/control Controlling the actuator controls is performed via a Foundation Fieldbus

interface , if the 11th position in the ACP wiring diagram contains the letters

B or C. Example: ACP 11F1-2M0—B000.

The actuator controls are designed for the Non-Intrusive version (refer also

to page 8), if the 7th position in the ACP wiring diagram contains the figure

M, e.g.: ACP 11F1-2M0—B000.

Actuator controls

Manual AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus

1 Type and size of the controls

2 Commission number

3 Wiring diagram/control

Figure 1

1 Name plate controls

auma

AC 01.1

Com No: 1309595

ACP M B:

P:1,5kW

No: 0902MA97286

KMS: TP180/001

11F1-2 0-- 000

3 ~ 400V IP67

Control: RS 485

Figure 2

2.2 Short description

Actuator controls The AUMATIC actuator controls is used to operate AUMA actuators and is

supplied ready for use.

The controls can be mounted directly to the actuator but also separately on

a wall bracket.

The functions of the AUMATIC controls include standard valve control in

OPEN - CLOSE duty, positioning, process control, logging of operating data,

diagnosis functions right through control via fieldbus.

Local controls/

COM-AC/fieldbus

Operation, setting, and display can be performed on site directly at the con-

trols or alternatively from REMOTE via a fieldbus interface.

On site it is possible to

.operate the actuator via the local controls (push buttons and display) and

perform settings (contents of these instructions).

.read in or out data or modify and save settings via the AUMA COM-AC

programming software (option), using a computer (laptop or PC).

Depending on the version, the connection between computer and

AUMATIC can be made with cable (infra-red interface) or without cable

(Bluetooth interface)(not included in these instructions).

Intrusive – Non-Intrusive Intrusive version:

.Limit and torque setting is performed via switches in the actuator.

Non-Intrusive version:

.Limit and torque setting is performed via the controls, actuator and con-

trols housings do not have to be opened.

For this purpose, the actuator is equipped with an MWG (magnetic limit

and torque transmitter), also supplying analogue torque feedback sig-

nals/torque indication.

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual

3 Operation

3.1 Local operation

The local operation of the actuator is performed using the push buttons

(figure 3).

ÒSet selector switch (5) to position Local control (LOCAL).

The actuator can now be operated using the push buttons (1 – 3).

1. Run actuator in direction OPEN: Press push button (1).

2. Stop actuator: Press push button (2).

3. Run actuator in direction CLOSE: Press push button (3).

Information The OPEN - CLOSE operation commands can be given either in

push-to-run operation or in the self-retaining mode.

3.2 Operation from REMOTE

ÒSet selector switch to position Remote control (REMOTE).

Now, it is possible to operate the actuator by remote control via opera-

tion commands (OPEN, STOP, CLOSE) or via analogue setpoint

(e.g. 0 – 20 mA).

Information .Use the MODE input (refer to wiring diagram) to select between REMOTE

MODE (open-close duty) and SETPOINT MODE (modulating duty).

.The FAILURE MODE and EMERGENCY MODE operation modes are set

via parameters.

Actuator controls

Manual AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus

1 Push button OPEN 4 Push button Reset

2 Push button STOP 5 Selector switch

3 Push button CLOSE 6 Indication lights/LEDs

Figure 3

3.3 Menu navigation via push buttons (for settings and indications)

The push buttons of the local controls (figure 4) are used to view, edit, and

show various indications on the display.

ÒSet selector switch (5) to position 0(OFF).

Now, settings and indications can be performed via the push buttons (1 – 4).

3.3.1 Short overview: functions of the push buttons

Actuator controls

AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual

Figure 4

1Push button p4Push button C

2Push button q5 Selector switch

3Push button 86 Display

Push

buttons Functions

Scrolling within a group

(The triangles 

in the display show the direction of scrolling.)

Change values

Enter figures from 0 to 9

8Confirm the selection to go to a new menu/subgroup.

Cancel process

Return to previous display: press briefly

Change to another group (S, M, D)

- press for approx. 3 seconds until group M0 is displayed.

- hold down for more than 3 seconds until group D0 is displayed

(thereby, group Mis skipped).

Table 1

Andere Handbücher für Aumatic AC 01.1

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