Avdel 7340 Bedienungsanleitung

I n s t r u c t i o n M a n u a l

Pass onto user to read and keep for reference

Hydro-Pneumatic Power Tool

0734 type

07340 - 07344 - 07345

07346 - 07347 - 07348 models

0734

TYPE

AIR PRESSURE Minimum - Maximum 4.8 - 7 bar 70 - 100 lbf/in2

FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in21.59 litres .056 ft3

STROKE Minimum 16 mm .625 in

PULL FORCE @ 4.8 bar / 70 lbf/in210.91 kN 2450 lbf

CYCLE TIME Approximately 1.5 seconds

NOISE LEVEL 73.4 dB(A)

WEIGHT Without nose equipment 1.66 kg 3.65 lb

VIBRATION 2.55 m/s2

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

■

S P E C I F I C A T I O N S F O R 0 7 3 4 T Y P E T O O L

■

General

Specific to Type of Tool

General

07340 Tool Dimensions/Selection

4-5

07344 Tool Dimensions/Selection

07345 Tool Dimensions/Selection

07346 Tool Dimensions/Selection

07347 Tool Dimensions/Selection

07348 Tool Dimensions/Selection

Air Supply

Operating Procedure

Accessories

07340/4/7/8 Fitting/Servicing/Components

12-14

07345/6 Fitting/Servicing/Components

15-16

Regular Servicing - Service Kit

18-19

Maintenance

20-21

General Assembly & Parts List

22-27

Priming Oil Details

Priming Procedure

28-29

Fault Diagnosis Table

CO N T E N T S

S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

P R I M I N G

F A U L T D I A G N O S I S

SA F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKENONLYBYPERSONNELTRAINEDINAVDELPROCEDURES.DONOTDISMANTLE

THISTOOL/MACHINEWITHOUTPRIORREFERENCETOTHEMAINTENANCEINSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DONOT OPERATEA TOOL/MACHINETHAT ISDIRECTED TOWARDSANY PERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07345

AND 07346 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY

WAY.

CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO

CREATE A HAZARD.

07340, 07344, 07347 AND 07348 TOOLS MUST BE FITTED WITH AN UNDAMAGED

PINTAIL DEFLECTOR OR STEM CATCHER BEFORE OPERATING.

IF THE 0734 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED IN THE

VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE ROTATED

UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON(S)

WORKING IN THE VICINITY.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,

SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE

ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC… IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT

DRY AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

EXCESSIVECONTACT WITHHYDRAULIC OIL SHOULD BE AVOIDED.TO MINIMIZETHE

POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

The hydro-pneumatic 0734 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line

assembly in a wide variety of applications throughout all industries.

There are six different models of this type of tool. Select the one most suited to your application requirements or environment.

The 07340 fitted with a pintail deflector is the standard tool for which a stem catching option is available (see accessories

page 11). It is also possible to order the base tool only (part number 07340-00200) which will not be fitted with a nose assembly.

The base tool part number for the 07344/07345/07346 models is also 07340-00200. The base tool part number for the 07347 is

07347-00200 and for the 07348 is 07348-00200. Differences between the base tools are shown on the general assembly drawings

pages 22 to 27.

IN T E N T O F U S E

07340 TOOL SELECTION

FASTENER NOSE (see drawing opposite for A & B)

MATERIAL/DETAILØCOMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

NAME & HEAD B (mm) A (in)

Al. Alloy

Steel

Al. Alloy

Steel

Al.Alloy

Al. Alloy

Steel

Al. Alloy

L/flange

Steel

Al.Alloy & Steel

Al. Alloy

Stainless Steel

Al. Alloy

Steel

Al. Alloy

Steel

A. Alloy

Steel

Al. Alloy

Stainless Steel

Steel

AVEX

Snap head

& 120°csk

head except

07340-00019

large flange

only.

MONOBOLT

BULBEX

AVSEAL

TLR

AVINOX

AVEX

Snap head

& 120°csk head

Forward stem

release

BULBEX

Forward stem release

AVINOX

Forward stem release

T-LOK

AVIBULB

1/8

3 mm

5/32

3/16

5/32

3/16

4mm

5mm

6mm

6.5mm

7mm

3/16

1/8

5/32

1/8

5/32

3/16

5/32

3/16

1/8

5/32

4.3mm

3/16

1/8

5/32

07340-00001

07340-00002

07340-00003

07340-00008

07340-00006

07340-00008

07340-00009

07340-00010

07340-00015

07340-00016

07340-00017

07340-00018

07340-00019

07340-00036

07340-00031

07340-00008

07340-00009

07340-00015

07340-00016

07340-00064

07340-00074

07340-00065

07340-00075

07340-00066

07340-00076

07340-00062

07340-00072

07340-00067

07340-00077

07340-00058

07340-00008

07340-00015

07340-00037

07340-00038

07340-00039

07340-00040

07340-00038

07340-00039

07340-00038

07340-00039

07340-00015

07340-00014

07340-00015

07340-00014

07340-00008

07340-00015

07490-00900

07490-01000

07490-04100

07490-01600

07490-01400

07490-01600

07490-01700

07490-04200

07490-02300

07490-02400

07490-04300

07490-04900

07490-05000

07340-07300

07498-04500

07490-01600

07490-01700

07490-02300

07490-02400

07340-07600

07498-08400

07640-02100

07640-03100

07640-02200

07640-03200

07640-08300

07498-09100

07640-02200

07640-03400

07498-01600

07490-01600

07490-02300

07381-04500

07381-04600

07381-04700

07381-04800

07381-04600

07381-04700

07381-04600

07381-04700

07490-02300

07241-07300

07490-02300

07241-07300

07490-01600

07490-02300

12.7

9.5

12.7

9.5

12.7

9.5

12.7

19.0

9.5

12.7

9.5

12.7

9.5

12.7

9.5

12.7

9.5

12.7

Standard

Extended

Head Forming

Standard

Extended

Standard

Extended

Head Forming

Standard

Extended

Head Forming

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

3.3

12.9

3.3

11.4

3.3

10.0

4.1

3.3

4.1

11.8

4.1

3.3

11.4

3.3

10.0

4.5

6.7

4.5

6.7

5.3

7.2

5.3

7.2

5.3

7.2

4.1

3.3

10.0

3.3

10.0

3.3

.500

.375

.500

.375

.500

.375

.500

.750

.375

.500

.375

.500

.375

.500

500

.500

.375

.500

.375

.500

.130

.510

.130

.450

.130

.395

.160

.130

.162

.465

.160

.130

.450

.130

.395

.177

.264

.177

.264

.208

.283

.208

.283

.208

.283

.160

.130

.395

.130

.395

.130

B (in)

NOSE TIP TYPE

Minimum Pressure required 5.1 BAR / 75 lbf/in25.4 BAR / 80 lbf/in26.1 BAR / 90 lbf/in2

The 07340 and 07344 are fitted with

fixed straight nose assemblies suitable

where access is unrestricted.

Use the selection charts below and oppo-

site to select a complete 07340 or 07344

tool which will include the correct nose

assembly for a selected fastener. For de-

tailsofNoseAssembliesseepages12and

13.

‘A’ and ‘B’ dimensions will help you as-

sess the accessibility of your application.

07340 & 07344 - FIXED NOSE ASSEMBLY

.90

0734

3.5

2.7

6.14

156

1.90

12.5

317

12.5°

2.99

31.7Ø

1.25Ø

.75

07344 TOOL SELECTION

FASTENER NOSE (see drawing above for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART NºA(mm)

NAME &HEAD B(mm) A(in)

Stainless Steel

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy

Al. Alloy oversize

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy oversize

Al. Alloy

Stainless Steel

Al. Alloy

Al. Alloy oversize

Al. Alloy

Stainless Steel

Al. Alloy

Hybrid oversize

Stainless Steel

Al. Alloy

Al. Alloy oversize

Hybrid oversize

Al. Alloy

Stainless Steel

Al All

AVDEL

Snap head

& 100°csk

& 120°csk

MBC

Universal head

& 100°csk

L\C MBC

Universal head

& 100°csk

L\C

1/8

5/32

3/16

1/8

5/32

3/16

1/8

5/32

3/16

1/8

07344-00003

07344-00005

07344-00007

07344-00010

07344-00012

07344-00013

07344-00019

07344-00020

07344-00045

07344-00054

07344-00051

07344-00046

07344-00052

07344-00055

07344-00053

07344-00037

07344-00033

07344-00057

07344-00037

07344-00034

07344-00058

07344-00035

07344-00023

07344-02100

07344-02300

07344-02900

07344-02400

07344-02600

07344-03000

07344-02700

07344-03100

07498-02400

07498-07000

07498-06700

07498-02500

07498-06800

07344-03200

07498-06900

07344-04700

07498-07600

07498-07300

07344-04700

07344-05100

07344-05300

07498-07800

07344-06000

12.7

Standard

Extended

Standard

3.3

2.5

4.7

.500

.130

.100

.187

B(in)

NOSE TIP TYPE

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

07345 - STRAIGHT SWIVEL NOSE ASSEMBLY

The07345isfittedwith a“straight”swivel

type of nose assembly for use on

applications with restricted access.

It will place all the fasteners listed in the

selection table below. Use this table to

select a complete 07345 tool which will

include the correct nose assembly for a

selected fastener. For details of Nose

Assemblies see pages 15 and 16 .

‘A’and ‘B’dimensionswill helpyou assess

the accessibility of your application.

0734

3.5

2.7

6.14

156

1.90

.79

20.1

12.5

317

12.5°

234

9.2

55.6

2.18 11.1

.437

2.99

91.9

3.61

6.4 (.25)

360°rotation

about centre line

31.7Ø

1.25Ø

.75

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

07345 TOOL SELECTION

FASTENER NOSE (see drawing above for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

NAME & HEAD B (mm) A (in)

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy

Al. Alloy oversize

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy

Stainless Steel

Al. Alloy oversize

Al. Alloy

Stainless Steel

Al. Alloy oversize

Al. Alloy

Stainless Steel

AVEX

Snap head

& 120°csk

head

AVDEL

Snap head

& 100°csk

& 120°csk

MBC

Universal head

& 100°csk

BULBEX

AVSEAL

AVINOX

1/8

5/32

3/16

1/8

5/32

3/16

3/32

1/8

5/32

3/16

5/32

3/16

4mm

5mm

1/8

5/32

07345-00004

07345-00005

07345-00006

07345-00014

07345-00017

07345-00024

07345-00015

07345-00018

07345-00016

07345-00019

07345-00023

07345-00051

07345-00054

07345-00052

07345-00055

07345-00053

07345-00005

07345-00006

07345-00064

07345-00074

07345-00065

07345-00075

07345-00005

07345-00006

07345-03000

07345-03100

07345-03200

07345-03300

07494-03600

07494-03000

07345-03400

07494-03700

07345-03500

07494-03800

07494-03400

07345-04000

07345-04300

07345-04100

07345-04400

07345-04200

07345-03100

07345-03200

07494-06000

07494-06600

07494-06100

07494-06700

07345-03100

07345-03200

7.87

5.08

6.6

8.13

5.08

4.75

6.35

7.92

7.87

6.35

7.62

7.87

Standard

Extended

Standard

Extended

Standard

3.81

1.17

3.81

0.84

0.25

1.27

2.40

3.81

1.95

4.11

2.00

4.11

3.81

.310

.200

.260

.320

.200

.187

.250

.312

.310

.250

.300

.310

.150

.046

.150

.033

.010

.050

.094

.150

.077

.162

.079

.162

.150

B (in)

NOSE TIP TYPE

The 07346 is fitted with a “right angle”

swivel type of nose assembly for use on

applications with no direct access to the

fixing point.

It will place all the fasteners listed in the

selection table below. Use this table to

select a complete 07346 tool which will

include the correct nose assembly for a

selected fastener. For details of Nose

Assemblies see pages 15 and 16 .

‘A’and ‘B’ dimensionswillhelp you assess

the accessibility of your application.

07346 - RIGHT ANGLE SWIVEL NOSE ASSEMBLY

2.7

31.7Ø

1.25Ø

.75

.79

0734

3.5

6.14

156

1.90

12.5

317

12.5°

227

8.93

3.0 11.1

.437

BA52

2.06 56

2.19

1.26

7.6

2.93

3.81

360°rotation

about centre line

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

07346 TOOL SELECTION

FASTENER NOSE (see drawing above for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

NAME & HEAD B (mm) A (in)

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy

Al. Alloy oversize

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy &

Stainless Steel

Al. Alloy oversize

Al. Alloy &

Stainless Steel

Al. Alloy oversize

Al. Alloy

Stainless Steel

AVEX

Snap head

& 120°csk

head

AVDEL

Snap head

& 100°csk

& 120°csk

MBC

Universal head

& 100°csk

BULBEX

AVSEAL

AVINOX

1/8

5/32

3/16

1/8

5/32

3/16

3/32

1/8

5/32

3/16

5/32

3/16

4mm

5mm

1/8

5/32

07346-00004

07346-00005

07346-00006

07346-00014

07346-00017

07346-00024

07346-00015

07346-00018

07346-00016

07346-00019

07346-00023

07346-00051

07346-00054

07346-00052

07346-00055

07346-00053

07346-00005

07346-00006

07346-00064

07346-00074

07346-00065

07346-00075

07346-00005

07346-00006

07346-03000

07346-03100

07346-03200

07346-03300

07495-03600

07495-03000

07346-03400

07495-03700

07346-03500

07495-03800

07495-03400

07346-04000

07346-04300

07346-04100

07346-04400

07346-04200

07346-03100

07346-03200

07495-04000

07495-04700

07494-04100

07495-04800

07346-03100

07346-03200

7.87

5.08

6.6

8.13

5.08

4.75

6.35

7.92

7.87

6.35

7.62

7.87

Standard

Extended

Standard

Extended

Standard

3.81

1.17

3.81

0.84

0.25

1.27

2.40

3.81

1.95

4.11

2.00

4.11

3.81

.310

.200

.260

.320

.200

.187

.250

.312

.310

.250

.300

.310

.150

.046

.150

.033

.010

.050

.094

.150

.077

.162

.079

.162

.150

B (in)

NOSE TIP TYPE

07347 - VACUUM EXTRACTION

The 07347 has an in-built, vacuum stem extractor for use where

gravity feed would be unsuitable. The tool is fitted with a fixed,

straight nose assembly.

Use the selection chart below to select a complete 07347 tool which

will include the correct nose assembly for a selected fastener. For

details of Nose Assemblies see pages 12 to 14.

‘A’ and ‘B’ dimensions will help you assess the accessibility of your

application.

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

0734

3.5

2.7

6.14

156

2.5

63.5

1.90

12.5

317

12.5°

2.99 117.5

4.62

.90

31.7Ø

1.25Ø

.75

63.5

2.5

Minimum Pressure required 5.1 BAR / 75 lbf/in25.4 BAR / 80 lbf/in26.1 BAR / 90 lbf/in2

07347 TOOL SELECTION

FASTENER NOSE (see drawing above for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

NAME & HEAD B (mm) A (in)

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

L.Flange

Al.Alloy & Steel

Al. Alloy

Stainless Steel

Al. Alloy

Al. Alloy oversize

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy

Al. Alloy oversize

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy

Steel

AVEX

Snap head

& 120°csk

head except

07347-00019

large flange

only

MONOBOLT

BULBEX

AVSEAL

TLR

T-LOK

Snap head

AVINOX

AVDEL

Snap head &

100°csk &

120°csk

MBC

Universal head &

100°csk

AVIBULB

Low profile

1/8

3mm

5/32

3/16

5/32

3/16

4mm

5mm

6mm

6.5mm

7mm

3/16

4.3mm

3/16

1/8

5/32

1/8

5/32

3/16

1/8

5/32

3/16

1/8

5/32

07348-00001

07347-00002

07347-00003

07347-00008

07347-00006

07347-00008

07347-00009

07347-00010

07347-00015

07347-00016

07347-00017

07347-00018

07347-00019

07347-00031

07347-00008

07347-00009

07347-00015

07347-00016

07347-00064

07347-00074

07347-00065

07347-00075

07347-00066

07347-00076

07347-00062

07347-00072

07347-00067

07347-00077

07347-00058

07347-00013

07347-00014

07347-00013

07347-00014

07347-00008

07347-00015

07347-00024

07347-00026

07347-00030

07347-00029

07347-00028

07347-00034

07347-00035

07347-00051

07347-00054

07347-00045

07347-00052

07347-00055

07347-00046

07347-00053

07347-00008

07347-00015

07347-03000

07490-01000

07347-03400

07347-03200

07347-03100

07347-03200

07490-01700

07347-03500

07347-03300

07490-02400

07347-03600

07381-04800

07490-05000

07498-04500

07347-03200

07490-01700

07347-03300

07490-02400

07340-07600

07498-08400

07640-02100

07640-03100

07640-02200

07640-03200

07340-08300

07498-09100

07640-02400

07640-03400

07498-01600

07241-07400

07241-07300

07241-07400

07241-07300

07347-03200

07347-03300

07344-02300

07344-02900

07344-02600

07344-03000

07344-02400

07344-02700

07344-03100

07498-06700

07498-07000

07498-02400

07498-06800

07344-03200

07498-02500

07498-06900

07347-03200

07347-03300

12.7

9.50

12.7

9.5

12.7

9.5

12.7

19.00

12.7

9.5

12.7

9.5

12.7

9.5

12.7

9.5

12.7

Standard

Extended

Head Forming

Standard

Extended

Head Forming

Standard

Extended

Head Forming

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

3.3

12.9

3.3

11.4

3.3

10.0

4.11

3.3

4.11

3.3

11.4

3.3

10.0

4.5

6.7

4.5

6.7

5.3

7.2

5.3

7.2

5.3

7.2

4.1

3.3

10.0

3.3

10.0

3.3

2.5

4.7

3.3

.500

.375

.500

.375

.500

.375

.500

.750

.500

.375

.500

.375

.500

.375

500

.375

.500

.130

.510

.130

.450

.130

.395

.160

.130

.160

.130

.456

.130

.395

.177

.264

.177

.264

.208

.283

.208

.283

.208

.283

.160

.130

.395

.130

.395

.130

.100

.187

.130

B (in)

NOSE TIP TYPE

Dieses Handbuch passt für folgende Modelle

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