Avdel 7555 Bedienungsanleitung

I n s t r u c t i o n M a n u a l

Threaded Insert Power Tool

Pass onto user to read and keep for reference

07555 model

07555

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

AIR PRESSURE Minimum - Maximum 4 - 7 bar 60 - 100 lbf/in2

FREE AIR VOLUME REQUIRED @ 5.4 bar or 80 lbf/in212 litres .4 ft3

STROKE Maximum 6.1 mm .24 in

MOTOR SPEED SPIN ON 1300 RPM

SPIN OFF 2400 RPM

PULL FORCE @ 5.4 bar or 80 lbf/in210.6 kN 2380 lbf

CYCLE TIME Approximately 2.5 seconds

NOISE LEVEL Less than 70 dB(A)

WEIGHT Without nose equipment 2.4 kg 5.3 lb

VIBRATION Less than 2.5 m/s28 ft/s2

■

S P E C I F I C A T I O N S F O R T H E 0 7 5 5 5 T O O L

CO N T E N T S

S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

P R I M I N G

F A U L T D I A G N O S I S

General

Specific to Type of Tool

General

Tool Dimensions

Air Supply

Stroke Adjustment

Operating Procedure

Accessories

Fitting

Servicing

Components

Regular Servicing

Service Kit

Maintenance

11-13

General Assembly & Parts List

14 -15

Priming Oil Details

Priming Procedure

Fault Diagnosis Table

SA F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating, or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKENONLYBYPERSONNELTRAINEDINAVDELPROCEDURES.DONOTDISMANTLE

THISTOOL/MACHINEWITHOUTPRIORREFERENCETOTHEMAINTENANCEINSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DONOTOPERATE ATOOL/MACHINETHAT ISDIRECTEDTOWARDS ANYPERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT, OIL PLUG AND OIL

BLEED SCREW IN PLACE.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER

PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING

GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC., IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT

DRY AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

EXCESSIVECONTACT WITH HYDRAULIC OIL SHOULDBE AVOIDED.TO MINIMIZE THE

POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

The hydro-pneumatic 07555 tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line

assembly in a wide variety of applications throughout all industries.

Use the selection chart page 8 to select a complete tool.

It is also possible to order the base tool only (part number 07555-00200) which will not be fitted with a nose assembly. For details of

nose assemblies see pages 7 and 8.

IN T E N T O F U S E

Dimensions shown in bold are millimetres. Other dimensions are in inches.

305

12.00

.90

1.10

102

4.00

129

5.10

2.91 20

.79

1.00

135

5.30 74

2.91

PU T T I N G I N T O S E R V I C E

A I R S U P P L Y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and

automaticoiling/filteringsystemsonthemainair supply. These should befittedwithin 3 metres ofthetool (see diagram below)toensure

maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system

or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where

operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4millimetres or

inch.

Read servicing daily details page 9.

07555

TAKE OFF POINT

FROM MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR

OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR

AND FILTER

(DRAIN DAILY)

LUBRICATOR

S T R O K E A D J U S T M E N T

This adjustment is necessary to ensure optimum insert

deformation. It is suggested, therefore, that a test plate with

the same thickness and hole size as workpiece be used.

If deformation is insufficient, the insert will rotate inside

the application.

If deformation is excessive, thread distortion will occur

and possibly drive screw fracture.

The stroke is adjusted by the amount the adjustable lock

nut 46 (parts list page 15) is screwed in or out using a

spanner and the two pins.

To shorten stroke, turn clockwise; to lengthen stroke, turn

anticlockwise. Adjust until optimum deformation is obtained.

A C C E S S O R I E S

There is one accessory available to make the connection to your air supply.

Hose connector -

Part Nº 07005-00276

TO FIT 6.4mm (1/4”) BORE PIPE

1/4” BSP

O P E R A T I N G P R O C E D U R E

First connect the tool to the air supply.

Offer up the insert lip first to the drive screw. A light pressure will start the motor and automatically thread the insert up against

the nose and stop.

Insert the fastener into the application squarely.

Depress the trigger halfway. This will place the insert into the application

Depress the trigger all the way to unscrew the drive screw from the placed insert and remove the tool.

■

07555

* refers to items included in the Avdel service kit. For complete list see page 10.

It is essential that the correct nose assembly is fitted prior to operating the tool. By knowing your original complete tool part number

or the details of the fastener to be placed, you will be able to order a new complete nose assembly using the selection tables on page 8 .

FITTING INSTRUCTIONS

I M P O R T A N T

The air supply must be disconnected when fitting or removing nose assemblies unless specifically instructed otherwise.

If still fitted remove the nose casing and the adaptor nut.

Insert drive shaft 4 into spindle.

Fit drive screw 3 onto drive shaft 4.

Insert reducing sleeve 5 (if required) into the adaptor nut.

Screw the adaptor nut onto the spindle.

Hold the spindle with a spanner* and tighten the adaptor nut clockwise.

While holding the adaptor nut with the spanner*, tighten the lock nut anticlockwise.

Screw on the nose casing and nose tip 1 with the nose tip lock nut 2.

The reverse operation is carried out for equipment removal.

With tool still disconnected from air supply, screw one insert onto drive screw manually - making sure the insert is flush with the end of

drive screw.

Set nose tip in exact position and lock nose tip nut clockwise with a spanner*.

Remove the insert from drive screw.

NO S E A S S E M B L I E S

■

ADAPTOR NUT NOSE CASING

LOCK NUT SPINDLE COUNTER LOCK NUT

●

Items in grey are included in the base tool.

●

Items in black make up the nose assembly.

SERVICING INSTRUCTIONS

Nose assemblies should be serviced at weekly intervals.

Remove the complete nose assembly using the reverse procedure to the ‘Fitting Instructions’.

Any worn or damaged part should be replaced by a new part.

Particularly check for wear on drive screw.

Assemble according to fitting instructions.

■

NOSE ASSEMBLY COMPONENTS

Nose tips vary in shape according to the insert type. Each nose assembly represents a unique assembly of components which can be

ordered individually. All nose assemblies also include item 2 nose tip locknut (part number 07555-00901). Component numbers refer

to the illustration on page 7. We recommend some stock as items will need regular replacement. Read the Nose Assemblies servicing

instructions, also on page 7 carefully.

07555-00083

07555-00084

07555-00085

07555-04085

07555-00086

07555-00088

07555-00080

07555-00082

07555-00054

07555-00056

07555-00058

07555-00050

07555-00048

07555-00040

07555-00042

07555-00070

07555-00068

07555-00060

07555-00062

LARGE FLANGE INSERTS (9698,FS58,9408,9418,9498) + STANDARD NUTSERT(9500,9538)* + NUTSERT SQ(GK08) + EUROSERT(GJ08)

07555-01083

07555-01084

07555-01085

07555-01086

07555-01088

07555-01080

07555-01082

07555-01054

07555-01056

07555-01058

07555-01050

07555-01048

07555-01040

07555-01070

07555-01068

07555-01060

M10

M12

4 UNC

6 UNC

8 UNC

10 UNC

UNC

10 UNF

UNF

THIN SHEET NUTSERT ( 9650, 9468, 9488, FS38 )

07555-02083

07555-02084

07555-02085

07555-02086

07555-02058

07555-02050

07555-02048

07555-02078

07555-02070

07555-02068

8 UNC

10 UNC

UNC

8 UNF

10 UNF

UNF

SUPERSERT - OPEN AND CLOSED END ( FB )

07555-06083

07555-06084

07555-06085

07555-06086

07555-06088

07555-00903

07555-00904

07555-00905

07555-00915

07555-00906

07555-00908

07555-00910

07555-00912

07555-00854

07555-00856

07555-00858

07555-00850

07555-00848

07555-00840

07555-00842

07555-00850

07555-00848

07555-00840

07555-00842

07555-00993

07555-00994

07555-00995

07555-00996

07555-00998

07555-00999

07555-00992

07555-00954

07555-00956

07555-00958

07555-00950

07555-00948

07555-00940

07555-00950

07555-00948

07555-00940

07555-07103

07555-07104

07555-07105

07555-07106

07555-07158

07555-07150

07555-07148

07555-07158

07555-07150

07555-07148

07555-08103

07555-08104

07555-08105

07555-08106

07555-00998

07555-09003

07555-09004

07555-09005

07555-09006

07555-09008

07555-09010

07555-09012

07555-09054

07555-09056

07555-09058

07555-09050

07555-09048

07555-09040

07555-09042

07555-09070

07555-09068

07555-09060

07555-09062

07555-09003

07555-09004

07555-09005

07555-09006

07555-09008

07555-09010

07555-09012

07555-09054

07555-09056

07555-09058

07555-09050

07555-09048

07555-09040

07555-09070

07555-09068

07555-09060

07555-09003

07555-09004

07555-09005

07555-09006

07555-09058

07555-09050

07555-09048

07555-09078

07555-09070

07555-09068

07555-09003

07555-09004

07555-09005

07555-09006

07555-09008

07555-01003

07555-01004

07555-01005

07555-01006

07555-01008

07555-01010

07555-01012

07555-00754

07555-00756

07555-00758

07555-00750

07555-00748

07555-00740

07555-00742

07555-00750

07555-00748

07555-00740

07555-00742

07555-01003

07555-01004

07555-01005

07555-01006

07555-01008

07555-01010

07555-01012

07555-00754

07555-00756

07555-00758

07555-00750

07555-00748

07555-00740

07555-00750

07555-00748

07555-00740

07555-01003

07555-01004

07555-01005

07555-01006

07555-00758

07555-00750

07555-00748

07555-00758

07555-00750

07555-00748

07555-01003

07555-01004

07555-01005

07555-01006

07555-01008

07555-09103

07555-09104

07555-09105

07555-09106

07555-09108

–

07555-09154

07555-09156

07555-09158

07555-09150

07555-09148

07555-09140

–

07555-09150

07555-09148

07555-09140

–

07555-09103

07555-09104

07555-09105

07555-09106

07555-09108

–

07555-09154

07555-09156

07555-09158

07555-09150

07555-09148

07555-09140

07555-09150

07555-09148

07555-09140

07555-09103

07555-09104

07555-09105

07555-09106

07555-09158

07555-09150

07555-09148

07555-09158

07555-09150

07555-09148

07555-09103

07555-09104

07555-09105

07555-09106

07555-09108

HEXSERT ( 9688 )

INSERT

SIZE

M5•

M5••

M10

M12

4 UNC

6 UNC

8 UNC

10 UNC

UNC

10 UNF

UNF

07555-09883

07555-09884

07555-09885

07555-09185

07555-09886

07555-09888

07555-09880

07555-09882 #

07555-09854

07555-09856

07555-09858

07555-09850

07555-09848

07555-09840

07555-09842

07555-09870

07555-09868

07555-09860

07555-09862

07555-09983

07555-09984

07555-09985

07555-09986

07555-09988

07555-09980

07420-09982 #

07555-09954

07555-09956

07555-09958

07555-09950

07555-09948

07555-09940

07555-09970

07555-09968

07555-09960

07555-09583

07555-09584

07555-09585

07555-09586

07555-09558

07555-09550

07555-09548

07555-09578

07555-09570

07555-09568

07555-09283

07555-09284

07555-09285

07555-09286

07555-09288

COMPLETE TOOL NOSE ASSEMBLY 13

• Places all inserts listed in this section except M5 large flange Thin Sheet Nutsert.

•• Places M5 large flange Thin Sheet Nutserts 09698-00516 ONLY.

# These nose assembliles include an adaptor nut part number 74200-12119 to replace the one on the tool.

* Except M8.

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