Avid Technology Z Series Bedienungsanleitung



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 1 of 13

AVID Z* Series

ATEX/IECEx Certified – Ex mb e

Monitor and Control Monitor

INSTALLATION AND OPERATION MANUAL

IOM: TECHUK-92 Revision: 4

Prepared By: C.Irwin Date: 2/25/14 Drafting Work Order:22512 ECN: 13000

Reviewed By: T. Lee Date: 8/2/18 Approved By: C. Irwin Date: 8/2/18

This IOM contains confidential information and is issued in confidence on the condition that it be returned on demand and not be copied,

reproduced, disclosed to others or used in manufacture of the subject matter thereof without the written consent of Crane Co.



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 2 of 13

RevisionHistory



Revision

25February2014,Initialrelease



26October,2015Rev.1

12April,2016Rev.2

11December,2017Rev.3

1August,2018Rev.4



CraneCo.Locations



USA:+12017947650



Europe,MiddleEast&Africa:+44(0)1892516277



AsiaPacific:+6568698909



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 3 of 13



AVIDMonitor    AVIDControlMonitor



1.0 Introduction



Thisseriesofproductsareavailableinthreematerials,GrilamidTR90UV(ZR),Aluminum(ZA)orStainlessSteel

CF8M/316(ZS)andintwosizesofenclosure.



BoththeZ*seriesMonitorsandControlMonitorsprovideendoftravelindicationbythemeansofeitheran

electricalorpneumaticswitchesorinductivesensorsmountedwithintheenclosure.Theseareactivatedbycams

/triggersmountedontherotaryshaft.TheMonitorenclosureconstructioncomprisesofashaftpassingthrough

theenclosurehousingandcover(whenfittedwithvisualindicator).Thetwopartenclosurehasanintegralgasket

sealandtheshafthasuptotwo‘O’ringsealsinthebearingareas.

TheZ*ControlMonitorhas,locatedwithintheenclosure,uptotwosolenoidcoilstooperate/controlprocess

actuatorsorcylinders,eitherdoubleactingorspringreturn,dependingonthemodelordered.



TheMonitorhastheoptionofuptothreeentriesforconnectiontoanexternalpowersourceinthesmaller

enclosureanduptofiveinthelargerenclosure.TheControlMonitorhastwoorthreerespectivelydependingon

whethertheoneortwocoilsareselected.



Thesizesavailableare;M20x1.5p,M25x1.5p,1/2”–14NPT,3/4”‐14NPT,Pg13.5oranyothersuitablethread

thatcanmaintainIP6Xingressrating.



2.0ProductCertification



ExmbeIICT*Gb

ExtbIIICT*°CDbIP6X

Tamb‐*°CTO+*°C

IECExSIR08.0131X

nnnn II2GD

ExmbeIICT*Gb

ExtbIIICT*°CDbIP6X

Tamb‐*°CTO+*°C

SIRA08ATEX5351X



ThisequipmentmaybeusedinaCAT2or3GasandDustenvironmentswithapparatusgroupscoveringIIA,IIB

andIIC.



FortheAVIDControlMonitorthetemperatureclassesarebetweenT1throughtoT5(T100°C)at‐40°Cto+50°C.



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 4 of 13

FortheAVIDMonitortherearetwotemperatureclassesbetweenT1throughtoT5(T100°C)‐40°Cto+60°Cand

T1throughtoT6(T85°C)‐40°Cto+45°C



3.0Warnings.



NOTE:Beforeinstallationofthisproduct,pleaseensurethattheproductanditscertificationissuitableforthe

intendedapplication.



Iftheequipmentislikelytocomeintocontactwithaggressivesubstances,thenitistheresponsibilityoftheuser

totakesuitableprecautionsthatpreventitfrombeingadverselyaffected,thusensuringthatthetypeof

protectionprovidedbytheequipmentisnotcompromised.



Theinstallershallensurecompliancetothecertificateconditionsforeachofthecertifiedcomponentsinstalled:



i. Theterminalsshallonlybefittedwithwiresthathavecrosssectionalareafallingwithinthefollowinglimitations:



MK3RangeofTerminalStrips:Rigid:0.5mm2to2.5mm2,Flexible:0.5mm2to1.5mm2

Type262‐***Terminalstrip:0.2mm2to4mm2(single‐core,finelystranded,and

stranded).

Type07‐9702‐0*2*/****RangeConnectingTerminal:0.2mm2to2.5mm2(solid,fine‐strandedandmulti‐

stranded)

TerminalBlockKL‐*‐25‐400:Solid/Stranded:0.5mm2to2.5mm2,Flexible:0.5mm2to1.5mm2



ii. ForMK3RangeofTerminalStrips:Exceptwhenshowninacertificateasbeinginternalwiringofapparatus,not

morethanonesingleormultiplestrandleadshallbeconnectedintoeithersideofanyterminal,unlessmultiple

conductorshavebeenjoinedinasuitablemanner,e.g.twoconductorsintoasingleinsulatedcrimpedbootlace

ferrule.

iii. ForMK3RangeofTerminalStrips:Leadsconnectedtotheterminalsshallbeinsulatedfortheappropriate

voltageandthisinsulationshallextendtowithin1mmofthemetaloftheterminalthroat.

iv. ForMK3RangeofTerminalStrips:Allterminalscrews,usedandunused,shallbetighteneddowntobetween

0.4Nmand0.45Nm,

v. ForMK3RangeofTerminalStrips:MK3/2andMK3/3terminalsshallbemountedinsuchawayastoprevent

anyrotationoftheterminalstripduringtighteningorlooseningoftheterminalscrews.Allotherlargerterminals

shallbemountedusingatleasttwoofthefixingholestopreventrotation.

vi. ForMK3RangeofTerminalStrips:Minimumcreepageandclearancedistancesbetweentheinstalledterminals

andadjacentconductive,equipment,enclosurewallsandcoversshallbe5mm,unlessQBcross‐connecting

combsareusedandareangleddownwards,inwhichcasethesevaluesarereducedto3.2mminbothcases.

vii. ForMK3RangeofTerminalStrips:WhenQBcross‐connectingcombsareusedwiththeangledblackinsulation

inclinedupwards,themaximumvoltageratingattheterminalstripsisunchanged,butwhenthecombisangled

downwardsthevoltageratingisreducedto175Vmaximum‐seeabovepoint.

viii. ForMK3RangeofTerminalStrips:Wheretheprongofaninsulatingcombisusedinaterminalway,afurther

singleconductorof1.0mm2minimumcross‐sectionalareamaybeconnectedtothesameterminalwayontop

oftheprong.

ix. ForMK3RangeofTerminalStrips:Theinsideedgeoftheinsulationofthecombscross‐connectingarmshallbe

incontactwiththeterminalmolding.

x. ForMK3RangeofTerminalStrips:Theterminalsshallonlybeinstalledandwiredwithcableinanambient

temperatureof‐10°Cto+80°C.

xi. ForMK3RangeofTerminalStrips:TheQBcross‐connectingcombsarelimitedtothesamecurrentratingasthe

terminalandshallnotbeusedwithcurrentsinexcessofthisvalue.



xii. Type262‐***Terminalstrip:Concerningtheuseofaccessoriestheinstructionsofthemanufacturershallbe

considered.

xiii. Type262‐***Terminalstrip:Whenfeed‐throughterminalswithearthing‐conductorterminalblocksare

mountedsidebyside,endcoverplatesoradaptorplatesaretobeprovided.



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 5 of 13

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xiv. Type07‐9702RangeConnectingTerminal:Theseterminalsmaybefixedonlywiththeappertainingscrews.

xv. Type07‐9702RangeConnectingTerminal:Ifaccessoriesareused,theinstructionsforinstallationprovidedby

themanufacturershallbeobserved.

xvi. Type07‐9702RangeConnectingTerminal:Ratedtorque=max.0.4Nm.



xvii. TerminalBlockKL‐*‐25‐400:Takecareatinstallationthattheconductorinsulationreachestheterminal

immediately.



Themaximumdustlayershallbenogreaterthan5mm(T5135°C).



WARNING:POTENTIALELECTROSTATICCHARGINGHAZARD‐cleanonlywithdampcloth.



Thissymbolwarnstheuserofpossibledanger.Failuretoheedthiswarningmayleadtopersonalinjury

ordeathand/orseveredamagetoequipment.



 

Thissymbolidentifiesinformationaboutoperatingtheequipmentinaparticularmannerthatmay

damageitorresultinasystemfailure.Failuretoheedthiswarningcanleadtototalfailureofthe

equipmentoranyotherconnectedequipment.



Thissymboldrawsattentiontoinformationthatisessentialforunderstandingtheoperationand/or

featuresoftheequipment.



4.0 MountingInstructions.



RequiredTools:Onlyusespannersofthecorrectsizeoranadjustablespannertofithexheadboltsinthe

mountingkit.



4.1 DirectMount.



4.1.1 Selectthecorrectactuatordriveadaptortosuittheactuatorpinionandinsertthe11mmA/Finthecorrect

positionandpressdown.

4.1.2 OrientatetheAVIDPositionMonitorandlocatetheModmountdrivecouplerintotheactuatordriveadaptor.

PressdownsothattheModmountisfullyseatedontheactuatormountingface.

4.1.3 Usingan8mmA/Fspanner,securetheassemblytakingcarenottoexceedthetorquespecifiedonthebracket.

SeeFigure1.



4.2 NamurMount.



4.2.1 Obtainamountingkitsuitedfortheactuator/valve,commonlyavailablethroughalocalPentairdistributor.

4.2.2 Attachthemountingbracketandcoupler(ifrequired)totheunithousingwiththehardwareprovided.

TypicalactuatorhardwareisM5(8mmA/F)andmonitormountingM6(10mmA/F)orM8(13mmA/F).

4.2.3 Attachtheunitandmountingsystemtotheactuator.SeeFigure1.



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 6 of 13

4.2.4Ensureaxialalignmentbetweenunitshaft,couplerandactuatorshaft.Failuretocorrectlyaligncouldresultin

long‐termstress‐relatedfailureofunitshaftinhighcycleorhightorqueapplications.



Beforestrokingtheactuatortothefullyclosedposition,pleaseensurethattheprocessissafetodoso.



Fig1

5.0 EaziFixCamSettings.



5.1Toreleasethecover,loosenthecoverretainingscrewsusinga4mmA/FAllenKey.Liftthecoverandtwist

approx45°andremove.SeeFigure2below.



 Fig2



5.2Tosetthelowerswitch,liftthebottomEasiFixcamandturnuntiltheswitchhasactivatedandthenrelease.

ThespringwillpushtheEasiFixcambackontothesplinedshaft.



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 7 of 13



Beforestrokingtheactuator,pleaseensurethattheprocessissafetodosoandthatallhandsarekept

awayfromthemovingshaft/cams.



5.3Stroketheactuatortotheoppositeendoftravel.SetthetopEasiFixcambypushingdownandturningthe

EasiFixcamuntiltheupperswitchisactivated.



5.4Stroketheactuatorfromoneendofstroketotheotherseveraltimestochecktheswitchoperation.

Iftheswitchesrequireadjustment,repeatsteps5.2to5.3.





Fig3

6.0FieldWiring&Installation.



WARNING:TheZ*seriesshouldalwaysbehandledwithcarewhenthecoverisremoved.



NOTE:Beforeelectricalinstallation,pleasereadandfollowthewiringdiagramlocatedinsidethecover.

TheelectricalratingscanbefoundontheproductI.Dlabel.



6.1 Fieldwiringmustbecarriedoutinaccordancewithsite,localandnationalelectricalcodes/requirements.

ThisincludesspecialattentiontoearthbondtotheAluminiumorStainlessSteelenclosureusingtheinternal

andexternalearthpointsprovided.



6.2 Installationofthisproductshallbecarriedoutbycompetentpersonnelinaccordancewiththeapplicablecode

ofpracticesuchas60079‐14.



6.3 TheZserieshousingcanofferuptothreeconduitentrieswhereastheZ+seriescanofferuptotwoentriesof

thefollowingthreadsizes;M20x1.5p,M25x1.5p,½”‐14NPTor¾”‐14NPT.Theentriesaredetailedonthe

product

IDlabelfoundontheproductcover.Pleaseseebelowthedesignatedconduitlocation.



TOPCAM

PUSHDOWN,TURN

&RELEASE

BOTTOMCAM

LIFTUP,TURN

&RELEASE



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 8 of 13



  ZSeriesZ+Series 



6.4 Thecertificationappliestoequipmentwithoutcableglands.Whenmountingtheenclosureinthehazardous

area,onlysuitablyratedIP66/67,ATEX/IECEx(dependentonscheme)certifiedglandsmustbeused.



6.5 AllunusedcableentriesmustbepluggedwithasuitablyratedIP66/67ATEX/IECEx(dependentonscheme)

certifiedblankingdevices.



6.6 Beforereplacetheenclosurecover,ensurethatbothofthehousingandcoversealingsurfacesarecleanand

undamaged.Tightenthecoverscrewshandtightusinga4mmA/FAllenkey.

7.0 OperatingandMaintenanceInstructionsforAVIDSolenoidValve.



7.1GeneralDescription

7.1.1TheAVIDsolenoidvalveincorporateselastomerstaticsealsthroughwhichashapedspoolmovesandare

manufacturedfor3or5wayoperation.3wayisnormallyusedforpilotcontroloftheotherrelayvalvesor

fortheoperationofsingleactingcylinders.5wayisnormallyusedtocontroltheactionofdoubleacting

cylinders.Thesealspacerassemblyformsindividualannularchambersoppositeeachvalveportandthe

groovedspooleitherclosesorallowsflowbetweenadjacentchambers,hencethepositionofthespool

determineswhichportsareopenorclosed.

Thespoolismovedbywayofamanuallyormechanicallyoperatedmechanismnormallyagainstareturn

spring.Operationmaybebyapplicationorremovalofapilotairsupplyactingasapilotpiston.Thisformof

controlisutilizedforelectricalactuationwhereintegralsolenoidvalvescontrolthepilotairsupply.



Conduit

B

Conduit

B

Conduit

A

Conduit

C

Conduit

A

Internal

Coil

Position



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 9 of 13

7.1.2OptionalFeatures.

No‐VoltageRelease(Latching)

Withthecoilfirstenergized,thepalmbuttonisthenmanuallymovedandlatched.Theinwardmovementof

thepalmbuttoncausesthevalvetoshift.Whenthecoilisde‐energized,thepalmbuttonandlatching

mechanismareautomaticallytripped,allowingthevalvetoreturntoitsoriginalposition.SeeFig.1



ManualLockingOverride

Manuallydepresspalmbuttonandrotateclockwisefor

maintainedcondition,mustmanuallydisengagetoreturnto

originalposition.SeeFig.2



MomentaryOverride

Springreturnmomentarypushtype,mustholdintoactuate.

SeeFig.3



HexDriveMaintainedOverride

Insertallenkeyinhexheadscrewandrotateclockwise

(4‐5turns)toshiftspool.Valvewillstayputuntilhexhead

screwisrotatedcounterclockwise(4‐5turns)backtooriginal

position.SeeFig.4



D/C‐DualCoilOption

Fivewayvalvesareavailablewithacoil/pilotvalveoneachend

oftheAVIDvalve,coil“A”andcoil“B”.

Whencoil“A”isenergizedthevalvewillshift.Ifcoil“A”isthen

de‐energized,thevalvewillremaininthisposition.

Thevalvewillnotreturntotheoriginalstateuntilcoil“A”isde‐energizedandcoil“B”isenergized.

Theprocessisthesameforcoil“B”.



NOTE‐ForDualCoilValves

Thevalvemaybeineitherpositionuponinstallation.RefertotheAirFlowDiagramsandenergizethe

appropriatecoil(withair)toresetvalvetothedesiredposition.

Dualcoilvalvesrequirebothanelectricalsignalandairpressuretooperate.SeeAirFlowDiagramforair

pressurerequirements.

Ifeitherorbothinputsarelostthevalvewillremaininitscurrentposition.

Bothcoilsshouldneverbeenergizedsimultaneously.

7.2Specifications

OperatingPressure:  45‐120PSIG

OperatingMedia:  NonLubricatedFilteredAirto20Microns



Fig.1Fig.2

Fig.3Fig.4



CRANECO.

280N.MIDLANDAVE.,STE258,SADDLEBROOK,NJ07663WWW.AVIDCONTROLS.COM

2/25/14 TECHUK-92/ D.W.O. 22018 Page 10 of 13

7.3 PneumaticPortingConfigurations



7.4(AirLine)InstallationConsiderations.

AirMainsandlinesshouldbelargeenoughtoavoidexcessivepressurelossunderconditionsofmaximum

flow.

Airlinesshouldbeinstalledwithasfewrestrictionsaspossibleifthecostofcompressedairistobekepttoa

minimum.Sharpturnsinpipingshouldbeavoidedformoreefficientairflowandeconomicalairpower.

Itisadvisabletopitchthemainsinthedirectionofairflowsothatbothgravityandairflowwillcarrythe

watertotrapsorwaterlegslocatedatfrequentintervals.



Tohelpinpreventingcondensedmoisturefromreachingthepointofusage,downpipesshouldneverbe

takendirectlyfromthebottomofairpipesormains.Connectionshouldbemadeatthetopofthemainanda

longradiusreturnbendused.



7.5AirFlow.

Pipesizesarenormallydeterminedonsemiempiricallines,basisforselectionbeinganacceptablepressure

drope.g.notmorethan10%oftheappliedpressure.Insizingpipes,considerationshouldbegiventolikely

futuredemands,asasystemwillbeinefficientifthedemandoutgrowsthesupply.Itisalwaysbettertoover

sizemainsasthiswillreduceairvelocityandmakewaterseparationmoreeffective.



3/2SpringReturnValve.

DescriptionofOperation:

SolenoidDe‐Energised‐

AirflowsfromOutletPort2toExhaustPort3.

SolenoidEnergised‐

AirflowsfromInletPort1toOutletPort2.

5/2SpringReturnValve.

DescriptionofOperation:

SolenoidDe‐Energised‐

AirflowsfromInletPort1toOutletPort2and

exhaustsfromPort4to5.

SolenoidEnergised‐

AirflowsfromInletPort1toOutletPort4and

exhaustsfromPort2to3.

DualCoilValve.

DescriptionofOperation:

CoilBDe‐Energized‐

AirflowsfromInletPort1toOutletPort2and

exhaustsfromPort4to5.

Coil‘A’Energized‐

AirflowsfromInletPort1toOutletPort4and

exhaustsfromPort2to3.

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