Axiometrix Solutions Imc CAEMAX Dx Bedienungsanleitung

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3

Inhaltsverzeichnis

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imcTest & Measurement GmbH • Voltastr.5 • 13355Berlin • Germany

© 2023 imcTest & Measurement GmbH

Dx - Telemetry System

Manual

Edition 4 - 2023-06-05

© 2023 imcTest & Measurement GmbH imc Dx - Manual, Edition 5 - 2023-06-05

Page 2

Disclaimer of liability

The contents of this documentation have been carefully checked for consistency with the hardware and

software systems described. Nevertheless, it is impossible to completely rule out inconsistencies, so that we

decline to offer any guarantee of total conformity.

We reserve the right to make technical modifications of the systems.

Copyright

© 2023 imcTest & Measurement GmbH, Germany

This documentation is the intellectual property of imcTest & Measurement GmbH. imcTest & Measurement

GmbH reserves all rights to this documentation. The applicable provisions are stipulated in the "imc Software

License Agreement".

The software described in this document may only be used in accordance with the provisions of the "imc

Software License Agreement".

Open Source Software Licenses

Some components of imc products use software which is licensed under the GNU General Public License (GPL).

Details are available in the About dialog.

A list of the open source software licenses for the imc measurement devices is located on the

imcSTUDIO/imcWAVE/imcSTUDIO Monitor installation medium in the folder "Products\imc DEVICES\OSS" or

"Products\imc DEVICEcore\OSS" or "Products\imc STUDIO\OSS". If you wish to receive a copy of the GPL sources

used, please contact our Hotline.

© 2023 imcTest & Measurement GmbH imc Dx - Manual, Edition 5 - 2023-06-05

Page 3

Notes regarding this document

This document provides important notes on using the device / the module. Safe working is conditional on

compliance with all safety measures and instructions provided. The manual is to be used as a kind of reference

book. You can skip the description of the modules you do not have.

Additionally, all accident prevention and general safety regulations pertinent to the location at which the device

is used must be adhered to.

These instructions exclusively describe the device, not how to operate it by means of the software!

If you have any questions as to whether you can set up the device / module in the intended environment, please

contact the imc hotline. The measurement system has been designed, manufactured and unit-tested with all due

care and in accordance with the safety regulations before delivery and has left the factory in perfect condition. In

order to maintain this condition and to ensure safe operation, the user must observe the notes and warnings

contained in this chapter and in the specific sections applicable to the concrete device. Never use the device

outside the specification.

This will protect you and prevent damage to the device.

Special notes

Warning

Warnings contain information that must be

observed to protect the user from harm or to

prevent damage to property.

Note

Notes denote useful additional information on a

particular topic.

Reference

A reference in this document is a reference in

the text to another text passage.

© 2023 imcTest & Measurement GmbH imc Dx - Manual, Edition 5 - 2023-06-05

Page 4

Table of contents

Table of contents

1 General introduction ................................................................................................. 6

1.1 Customer support / Hotline ........................................................................................................... 6

1.2 Legal notice ..................................................................................................................................... 6

1.3 Calibration of the measurement inputs ......................................................................................... 7

1.4 Customized cable manufacturing .................................................................................................. 8

1.5 Notes regarding this manual .......................................................................................................... 8

2 Safety ........................................................................................................................ 9

3 Delivery and operation ............................................................................................ 12

3.1 After unpacking ............................................................................................................................ 12

3.2 Before commissioning .................................................................................................................. 12

3.3 Notes on connecting .................................................................................................................... 13

4 Maintenance and service ......................................................................................... 14

4.1 Maintenance ................................................................................................................................ 14

4.2 Cleaning ........................................................................................................................................ 14

4.3 Storage ......................................................................................................................................... 14

4.4 Transport ...................................................................................................................................... 14

5 Introduction ............................................................................................................ 15

5.1 Abbreviation ................................................................................................................................. 15

5.2 System overview .......................................................................................................................... 15

5.3 Use ................................................................................................................................................ 16

5.4 Packaging ...................................................................................................................................... 16

6 Technical components ............................................................................................. 17

6.1 Signal Conditioning Transmitter (Dx-SCT) .................................................................................... 17

6.2 Connection variants of the DX-SCT .............................................................................................. 19

6.3 Pin configuration Dx-SCT .............................................................................................................. 22

6.4 Receiver Control Interface (Dx-RCI) ............................................................................................. 35

7 Power supply of the transmitter unit Dx-SCT ........................................................... 40

7.1 Battery supply .............................................................................................................................. 41

7.2 Integrated battery solutions ........................................................................................................ 41

7.3 Ring stator for inductive power supply ........................................................................................ 42

7.4 Fixed stator for voltage supply ..................................................................................................... 44

7.5 Dx OVP module ............................................................................................................................ 46

8 Installation of the Dx-Telemetry System .................................................................. 51

8.1 General notes ............................................................................................................................... 51

8.2 Safety notes .................................................................................................................................. 51

8.3 Installation of the receiver unit Dx-RCI ........................................................................................ 52

8.4 Installing the Dx-SCT transmitter unit on a shaft ......................................................................... 53

8.5 Attachment of a secondary winding for inductive energy transfer ............................................ 54

8.6 Attachment of a ring stator winding for inductive energy transfer ............................................ 65

8.7 Commissioning with Ring stator .................................................................................................. 72

© 2023 imcTest & Measurement GmbH imc Dx - Manual, Edition 5 - 2023-06-05

Page 5

Table of contents

8.8 Commissioining with Fix stator .................................................................................................... 74

9 From settings to measurement ................................................................................ 75

9.1 Connecting the Dx-RCI receiver unit ............................................................................................ 75

9.2 Connecting the Dx-SCT transmitter unit ...................................................................................... 77

9.3 Switching the Dx-RCI receiver unit on and off ............................................................................. 77

9.4 Operating the Dx-RCI.................................................................................................................... 77

9.5 Parameterization at the PC .......................................................................................................... 77

9.6 Integrating new Dx-SCT transmitter unit ..................................................................................... 80

9.7 Channel configuration .................................................................................................................. 85

9.8 Configure analog outputs ........................................................................................................... 117

9.9 Configure CAN output ................................................................................................................ 117

9.10 Configure Online display .......................................................................................................... 121

9.11 Save and load settings .............................................................................................................. 122

9.12 Start measurement .................................................................................................................. 125

10 Dx Configuration menu: Reference ...................................................................... 128

10.1 Menu tree ................................................................................................................................. 128

10.2 Settings ..................................................................................................................................... 129

11 Dx Special Systems ............................................................................................... 147

11.1 Dx-Speed: Rotational speed measurement ............................................................................. 147

11.2 Dx-Power: Mechanical power measurements ......................................................................... 149

11.3 Dx-BrakeTemp: Temperature measurement at the brake disc ............................................... 152

12 Accessories .......................................................................................................... 155

12.1 Dx antennas .............................................................................................................................. 155

12.2 Dx satellite receiver (Dx-RSU) .................................................................................................. 156

13 Questions & Answers ........................................................................................... 158

13.1 No signal from transmitting unit Dx-SCT: Automatic search ................................................... 158

13.2 No signal from Dx-SCT transmitter unit: Troubleshooting ...................................................... 159

13.3 General problems: Reconnecting the Dx-SCT transmitter unit ............................................... 162

13.4 Parallel operation of several Dx-RCIs: Changing the transmission frequency ........................ 162

13.5 Unstable received signal when connecting several Dx-SCTs ................................................... 164

13.6 Firmwareupdate der Empfangseinheit Dx-RCI ........................................................................ 164

14 EU Conformity declaration ................................................................................... 167

14.1 Declaration for 868 MHz ISM frequency systeme ................................................................... 168

14.2 Declaration for 2.4 GHz frequency systems ............................................................................. 169

Index ........................................................................................................................ 173

© 2023 imcTest & Measurement GmbH imc Dx - Manual, Edition 5 - 2023-06-05

Page 6

Customer support / Hotline Chapter 1

1 General introduction

1.1 Customer support / Hotline

If you have problems or questions, please contact our Customer Support / Hotline.

imc Test & Measurement GmbH

Hotline:

+49 30 467090-26

E-Mail:

hotline@imc-tm.de

Internet:

www.imc-tm.de

International partners

You can find the international sales partners on the Internet at

https://www.imc-tm.com/imc-worldwide/

You will help us with inquiries if you can name the serial number of your devices as well as the version

designation of the software. You should also have this documentation at hand. Thank you very much!

1.2 Legal notice

Quality management

imc Test & Measurement GmbH holds the ISO9001 certification. You can download the certification and

information about our quality system on our website:

https://www.imc-tm.com/about-imc/quality-assurance

Warranty

Subject to the general terms and conditions of imc Test & Measurement GmbH.

© 2023 imcTest & Measurement GmbH imc Dx - Manual, Edition 5 - 2023-06-05

Page 7

Legal notice Chapter 1

Liability restrictions

All information and notes in this manual have been compiled taking into account the applicable standards and

regulations, the state of the art and our many years of knowledge and experience.

The manufacturer accepts no liability for damage due to:

·

Non-observance of the manual

·

Non-intended use

Guarantee

Each device undergoes several quality tests before leaving production. In the process, almost every early failure

is detected. Nevertheless, it is possible that a component fails only after a longer period of operation. For this

reason, all imc products come with a two-year functional warranty. The prerequisite is that no changes have

been made in the device.

Unauthorized intervention in the device voids any warranty claim.

ElektroG, RoHS 2, WEEE, CE

The imcTest & Measurement GmbH is registered with the authority as follows:

WEEE Reg. no. DE 43368136

valid from 24.11.2005

1.3 Calibration of the measurement inputs

imcTest & Measurement GmbH recommends an annual calibration of the Dx-SCT measurement inputs and the

analog outputs of the Dx-RCI. For further information please contact us at:

E-Mail:

hotline@imc-tm.de

Note

The maximum errors specified apply for 1 year after delivery of the device under normal operating conditions

(observe operating temperatures), unless otherwise stated.

© 2023 imcTest & Measurement GmbH imc Dx - Manual, Edition 5 - 2023-06-05

Page 8

Customized cable manufacturing Chapter 1

1.4 Customized cable manufacturing

To comply with the limits for Class B equipment under Part 15 of the FCC Rules, all signal lines connected to the

meter must be shielded and the shield must be connected.

Unless otherwise indicated, all connecting cables must not be long cables as defined by IEC 61326-1 (<30m).

LAN cables (RJ45) and CAN bus cables (DSUB-9) are excluded from this. Only cables with suitable properties for

the task (e.g. isolation to protect against electric shock) may be used. Independently performed modifications to

cables will void the manufacturer's functional warranty.

1.5 Notes regarding this manual

This document provides important notes on using the device. Safe working is conditional on compliance with all

safety measures and instructions provided.

Additionally, all accident prevention and general safety regulations pertinent to the location at which the device

is used must be adhered to.

These instructions exclusively describe the device, not how to operate it by means of the software!

Explanation of symbols

Reference

... indicates where to find further or related information.

Note

... highlights useful tips and recommendations as well as information for efficient

and trouble-free operation.

Warning

... indicates a hazardous situation or even a potentially hazardous situation that may

result in property hazardous situation that may result in property damage if not avoided.

Attention

... indicates a possible risk of injury.

Help us to improve the documentation and the products:

·

Working with the device could be improved by changing the mechanics?

·

There are terms or descriptions in the manual or technical data that are incomprehensible?

·

What additions and extensions do you suggest?

© 2023 imcTest & Measurement GmbH imc Dx - Manual, Edition 5 - 2023-06-05

Page 9

Chapter 2

2 Safety

This section provides an overview of all important aspects of protection of the users for reliable and trouble-free

operation. Failure to comply with the instructions and protection notes provided here can result in serious

danger.

Responsibility of the operator

The Dx telemetry system is for use in commercial applications. The user is therefore obligated to comply with

legal regulations for work safety.

Along with the work safety procedures described in this document, the user must also conform to regulations

for safety, accident prevention and environmental protection which apply to the work site. If the product is not

used in a manner specified by the manufacturer, the protection supported by the product may be impaired.

The user must also ensure that any personnel assisting in the use of the Dx telemetry system have also read and

understood the content of this document.

Operating personnel

This document identifies the following qualifications for various fields of activity:

·

Users of measurement engineering: Fundamentals of measurement engineering. Basic knowledge of electrical

engineering is recommended. Familiarity with computers and the Microsoft Windows operating system. Users

must not open or structurally modify the measurement device.

·

Qualified personnel are able, due to training in the field and to possession of skills, experience and familiarity

with the relevant regulations, to perform work assigned while independently recognizing any hazards.

Warning

·

Danger of injury due to inadequate qualifications!

·

Improper handling may lead to serious damage to personnel and property. When in doubt, consult qualified

personnel.

·

Work which may only be performed by trained imc personnel may not be performed by the user. Any

exceptions are subject to prior consultation with the manufacturer and are conditional on having obtained

corresponding training.

© 2023 imcTest & Measurement GmbH imc Dx - Manual, Edition 5 - 2023-06-05

Page 10

Chapter 2

Special hazards

This segment states what residual dangers have been identified by the hazard analysis. Observe the safety notes

listed here and the warnings appearing in subsequent chapters of this manual in order to reduce health risks and

to avoid dangerous situations. Existing ventilation slits on the sides of the device must be kept free to prevent

heat accumulation inside the device. Please operate the device only in the intended position of use if so

specified.

Danger

Lethal danger from electric current!

·

Contact with conducting parts is associated with immediate lethal danger.

·

Damage to the insulation or to individual components can be lethally dangerous.

Therefore:

·

In case of damage to the insulation, immediately cut off the power supply and have repair

performed.

·

Work on the electrical equipment must be performed exclusively by expert electricians.

·

During all work performed on the electrical equipment, it must be deactivated and tested for

static potential.

Injuries from hot surfaces!

·

Devices from imc are designed so that their surface temperatures do not exceed limits

stipulated in EN 61010-1 under normal conditions.

Therefore:

·

Surfaces whose temperature can exceed the limits under circumstances are denoted by the

symbol shown at left.

Industrial safety

We certify that the Dx telemetry system in all product configuration options corresponding to this

documentation conforms to the directives in the accident prevention regulations in "Electric Installations and

Industrial Equipment" (DGUV Regulation 3)*. This confirmation applies exclusively to the Dx telemetry system,

but not to all other components included in the scope of delivery.

This certification has the sole purpose of releasing imc from the obligation to have the electrical equipment

tested prior to first use (§ 5 Sec. 1, 4 of DGUV Regulation3). This does not affect guarantee and liability

regulations of the civil code.

*

previously BGV A3.