Badger Meter M5000 Bedienungsanleitung

M-Series® M5000

Electromagnetic Flow Meter

User Manual

MAG-UM-00219-EN-02 (September 2013)

| [email protected] | Phone: 877.566.3837 | Fax: 925.407.2903

M-Series® M5000 Electromagnetic Flow Meter

Page ii September 2013

| [email protected] | Phone: 877.566.3837 | Fax: 925.407.2903

CONTENTS

SAFETY PRECAUTIONS AND INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

UNPACKING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Rigging, Lifting and Moving Large Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

METER LOCATION, ORIENTATION AND APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Remote Amplier Outdoor Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Pipelines and Fluid Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Meter Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Vertical Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Horizontal Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Straight Pipe Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Pipe Reducer Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Chemical Injection Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Partially-Filled Pipe Situations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

METER GASKETS AND GROUNDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Meter/Pipeline Connection Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Meter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Conductive Pipe Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Non-Conductive Pipe Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

AMPLIFIER MOUNTING CONFIGURATION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Meter Mount Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Remote Mount Conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Submersible Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Wiring Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Opening the M5000 Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Battery Life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Remote Mount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

User Manual

Page iiiSeptember 2013

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Mount Bracket to Amplier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wiring Conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wiring for Remote Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

CONFIGURING INPUT/OUTPUT I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Circuit Board Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Digital Output Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Digital Output Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PROGRAMMING THE M5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Function Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Battery Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

M5000 MAIN MENU PROGRAMMING OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

USING THE M5000 MAIN MENU PROGRAMMING OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Display Menu Screen Hierarchy Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SECURITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Setting a PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Logging In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Logging Out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Meter Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Measure Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Inputs/Outputs Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Communication Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Miscellaneous Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Information Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

PIN Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Faults Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Cleaning the Flow Tube and Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Errors & Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

M-Series® M5000 Electromagnetic Flow Meter

Page iv September 2013

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SAFETY PRECAUTIONS AND INSTRUCTIONS

Some procedures in this manual require special safety considerations. In such cases, the text is emphasized with the

following symbols:

Symbol Explanation

Warning indicates the potential for severe personal injury, death or substantial property damage.

Comply with the instructions and proceed with care.

Caution indicates the potential for minor personal injury or property damage. Comply with the

instructions and proceed with care.

SYSTEM DESCRIPTION

The Badger Meter M-Series® model M5000 electromagnetic flow meter is intended for fluid metering in most industries

including water, wastewater, food and beverage, pharmaceutical and chemical.

The basic components of an electromagnetic flow meter are:

• The detector, which includes the flow tube, isolating liner and measuring electrodes.

• The amplifier, which is the electronic device responsible for the signal processing, flow calculation, display and

output signals.

Amplier

Detector

Figure 1: Amplifier and Detector

The construction materials of the wetted parts (liner and electrodes) should be appropriate for the specifications on the

intended type of service. We recommend that you review all of the compatibilities consistent with the specifications.

Each meter is factory tested and calibrated. A calibration certificate is included with each meter.

User Manual

Page 5September 2013

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UNPACKING AND INSPECTION

Follow these guidelines when unpacking the M-Series equipment.

• If a shipping container shows any sign of damage, have the shipper present when you unpack the meter.

• Follow all unpacking, lifting and moving instructions associated with the shipping container.

• Open the container and remove all packing materials. Store the shipping container and packing

materials in the event the unit needs to be shipped for service.

• Verify that the shipment matches the packing list and your order form.

• Inspect the meter for any signs of shipping damage, scratches, or loose or broken parts.

OTE:NIf the unit was damaged in transit, it is your responsibility to request an inspection report from the carrier within 48

hours. You must then file a claim with the carrier and contact Badger Meter for appropriate repairs or replacement.

• All detectors with polytetrafluoroethylene (PTFE) liners are shipped with a liner protector on each end to maintain

proper form of the PTFE material during shipping and storage.

OTE:NDo not remove the liner protectors until you are ready to install.

• Storage: If the meter is to be stored, place it in its original container in a dry, sheltered location. Storage temperature

ranges are: –40…160° F (–40…70° C).

Rigging, Lifting and Moving Large Units

WHEN RIGGING, LIFTING OR MOVING LARGE UNITS, FOLLOW THESE GUIDELINES:

• DO NOT lift or move a meter by its amplifier, junction box or cables.

• Use a crane rigged with soft straps to lift and move meters with flow tubes that are between two inches and eight

inches (50 mm and 200 mm). Place the straps around the detector body, between the flanges, on each side of the

detector.

• Use the lifting lugs when lifting meter flow tubes that are 10 inches (250 mm) in diameter or larger.

Place straps between flanges. Use lifting lugs with 10-inch or larger meters.

Figure 2: Rigging Large Units

M-Series® M5000 Electromagnetic Flow Meter

Page 6 September 2013

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• Use the sling-rigged method to lift large detectors into a vertical position while they are still crated. Use this method

to position while they are still crated. Use this method to position large detectors vertically into pipelines.

Figure 3: Sling-Rigged Lifting Methods

• Do not lift a detector with a forklift by positioning the detector body on the forks, with the flanges extending beyond

the lift. This could dent the housing or damage the internal coil assemblies.

• Never place forklift forks, rigging chains, straps, slings, hooks or other lifting devices inside or through the detector's

flow tube to hoist the unit. This could damage the isolating liner.

Do not lift detector with forklift. Do not lift or rig lifting devices through detector.

Figure 4: Lifting and Rigging Cautions

User Manual

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METER LOCATION, ORIENTATION AND APPLICATIONS

The M5000 provides two amplifier mounting options: an integral or meter mount option and a junction box/remote option.

Meter mount amplifier Junction box with remote amplifier

Figure 5: Amplifier Mounting Options

Remote Amplier Outdoor Location

The amplifier can be installed and operated outdoors. However, it must be protected from the elements, as follows:

• The ambient environment/temperature rating for the unit is –4…140° F (–20…60° C).

• If an indoor location is within 100 feet (30 meters) of the detector, consider increasing the cable length (up to 100 ft)

and mounting the amplifier indoors.

• At minimum, fabricate a roof or shield over and/or around the amplifier to protect the LCD display screen from direct

sunlight.

Pipelines and Fluid Flow

Take the following precautions during installation:

• Do not install the meter on pipes with extreme pipe vibrations. If pipes are vibrating, secure the piping with

appropriate pipe supports in front of and behind the meter. If vibrations cannot be restrained, mount the amplifier in

a remote location.

• Do not install the detector close to pipeline valves, fittings or impediments that can cause flow disturbances.

• For detectors with PTFE liners, do not install the detector on suction sides of pumps.

• Do not install the detector on outlet sides of piston or diaphragm pumps. Pulsating flow can affect meter

performance.

• Avoid installing the detector near equipment that produces electrical interference such as electric motors, transformers,

variable frequency, and power cables.

• Verify that both ends of the signal cables are securely fastened.

• Place power cables and signal cables in separate conduits.

• Place the meter where there is enough access for installation and maintenance tasks.

M-Series® M5000 Electromagnetic Flow Meter

Page 8 September 2013

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Meter Orientation

Mag meters can operate accurately in any pipeline orientation and can measure volumetric flow in forward and reverse

directions.

OTE:NA "Forward Flow" direction arrow is printed on the detector label.

Vertical Placement

Mag meters perform best when placed vertically, with liquid flowing upward and meter electrodes in a closed, full pipe.

Figure 6: Vertical Placement

Vertical placement allows the pipe to remain completely full, even in low flow, low pressure applications, and it prevents

solids build-up, sediment deposit and accumulation on the liner and electrodes.

OTE:NCarefully observe the “Forward Flow”label on the meter body and install the meter accordingly. When installed

vertically, rotate amplifier so that cable glands are facing down.

Horizontal Placement

M5000 meters are equipped with an Empty Pipe

Detection feature. If an electrode mounted in the pipe

is not covered by fluid for five seconds, the meter will

display an Empty Pipe Detection condition. The meter

will send out an error message and stop measuring

flow. When the electrode is again covered with fluid,

the error message disappears and the meter will begin

measuring.

Electrode

Plane

RIGHT

Electrode

Plane

WRONG

Figure 7: Horizontal Placement

When installing the meter on a horizontal pipe, mount the detector to the pipe with the flow-measuring electrode axis in a

horizontal plane (three and nine o’clock). This placement helps prevent solids build-up, sediment deposit and accumulation

on the electrodes.

Straight Pipe Requirements

Sufficient straight-pipe runs are required at the

detector inlet and outlet for optimum meter accuracy

and performance. An equivalent of three diameters of

straight pipe is required on the inlet (upstream) side. Two

diameters are required on the outlet (downstream) side.

FORWARD FLOW

MINIMUM STRAIGHT PIPE MINIMUM STRAIGHT PIPE

ELBOW

TEE

GATE VALVE

(FULLY OPEN)

MINIMUM STRAIGHT PIPE

CHECK VALVE

GLOBE VALVE

BUTTERFL

Y VALVE

PUMP

ELBOW

TEE

ANY VAL

FLOWMETER

3 x D

7 x D

2 x D

D (Pipe Size)D (Pipe Size)

MINIMUM PIPING REQUIREMENT

STANDARD CONCENTRIC

REDUCERS

(NO DISTANCE REQUIRED)

Figure 8: Straight Pipe Requirements

User Manual

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Pipe Reducer Requirements

With pipe reducers, a smaller meter can be mounted in larger pipelines. This arrangement may increase low-flow accuracy.

There are no special requirements for standard, concentric, pipe reducers.

Custom fabricated pipe reducers must have an approximate slope angle of 15 degrees to minimize flow disturbances and

excessive loss of head. If this is not possible, install the custom pipe reducers as if they were fittings and install the required

amount of straight pipe

Figure 9: Pipe Reducer Requirements

Chemical Injection Applications

For water line applications with a chemical injection point, install the meter upstream of the injection point. This eliminates

any meter performance issues.

Figure 10: Chemical Injection Point Upstream of Meter

If a meter must be installed downstream of a chemical injection connection, the distance between the meter and the

injection point should be between 50 and 100 feet (15 and 30 meters). The distance must be long enough to allow the water

or chemical solution to reach the meter in a complete, homogeneous mixture.

Figure 11: Chemical Injection Point Upstream of Meter

If the injection point is too close, the meter senses the two different conductivities for each liquid. This will likely result in

inaccurate measurements. The injection method—spaced bursts, continuous stream of drips or liquid or gas—can also affect

downstream readings by the meter.

M-Series® M5000 Electromagnetic Flow Meter

Page 10 September 2013

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