Baker Hughes Waygate Technologies CL 5 Bedienungsanleitung

Krautkrämer CL 5

Operating Manual

021-002-296 rev. 04

CL 5 1-2

General Information 1

CL 5 1-3

General Information Supplying Power to the CL 5

The CL 5 is an ultrasonic precision thickness

measurement device. It’s available with optional

live A-Scan display, acoustic velocity measurement

capability, and a data recorder in which as many

10,000 thickness measurements per file can be stored.

This chapter of your manual introduces the key fea-

tures of the CL 5 and the contents of this operating

manual. The next chapter explains the keypad func-

tions and display-menu contents. Closely reviewing

the material in these two chapters will help you make

better use of the more detailed information found

throughout the rest of this manual.

In this chapter, you’ll learn

• How to install batteries or connect the AC power

adapter to the instrument (Section 1.1)

• How to Power on and off the instrument

(Section 1.2)

• The features of the instrument and base instrument

package contents (Section 1.3)

• The general content of each chapter in this manual

(Section 1.4)

1.1 Supplying Power to the

CL 5

• The instrument is powered by a Lithium (Li) battery

pack.

• It will also accept three “AA” size Alkaline, NiCAD, or

NiMH (nickel metal hydride) battery types.

• The Lithium battery, which is recommended, will

provide up to approximately 25 hours of service life.

This pack (and only this pack) may be recharged

in the instrument using the charger provided with

your instrument.

• When other types of rechargeable batteries are

used, they must be removed from the instrument

for charging.

To install batteries, remove the battery-compartment

cover as shown in Figure 1-1. After inserting the Li

pack or three “AA” batteries according to the polarity

indicated in the battery compartment, replace the

compartment cover. Instructions on specifying

battery type are found in Section 3.2.

1-4 Issue 04, 08/07 CL 5

Supplying Power to the CL 5

FIGURE 1-1—Insert batteries as shown here. Notice the location of the External Power Connector to which the

instrument’s Li battery pack’s charger be connected.

General Information

CL 5 1-5

Note:

When the battery indicator is in the last quarter

as indicated by the display-screen symbol ,

replace the batteries as soon as possible. The CL 5

automatically shuts off when batteries are too weak

for reliable operation. However, settings are saved

and restored when the instrument is turned on again.

When testing in remote locations, always carry spare

batteries.

Note:

The instrument can be operated while the Li battery

pack‘s charger is connected. This charger is connec-

ted to the instrument though the connector shown in

Figure 1-1. When the charger is powering the instrume

t, appears on the display screen. The charger may

only be connected when the Waygate Technologies

Li battery pack is installed in the instrument.

1.2 Powering On and Off the

Instrument

After a power source has been provided, power on

the instrument by pressing and holding until the

instrument turns on. Press and hold when the

instrument is on to turn if off.

1.3 Key Features of the CL 5

• Large Hollow/filled thickness digits

• Standard and Custom parameter setups

• Supports delay and contact probes

• Alphanumeric naming of data files

• Lockout feature with password access

• Lightweight – .75 lbs (.34 Kg)

• Large LCD Display with Backlight and Adjustable

Contrast

• Approximately 25 hours life – with the Li battery

pack or 3 “AA” alkaline batteries

• Easy-to-use, single-level menu system

• Multiple display-screen languages

General Information Powering On and Off the Instrument

1-6 Issue 04, 08/07 CL 5

• User-selectable measurement resolution to 0.0001

inch (0.001 mm)

• Normal (thickness), Min-Scan, Max-Scan, and

Differential/Rate of Reduction Measurement Modes

are Standard

• Optional Quality View Mode with Data Recorder

Option and Custom Linear Files for storing thick-

ness measurements from multiple locations, with

different thicknesses and tolerances, for each item

to be measured.

• Optional A-Scan provides A-Scan plus Thickness

• Optional Data Recorder stores up to 10,000 thick-

ness measurements with A-Scan images attached

in as many as 120 data recorder files

• Optional Velocity Measurement Mode includes an

electronically connected digital caliper for exact

measurement and automatic input of nominal

thickness

• Field upgrades available via the Waygate Techno-

logies web site

• Compatible with UltraMATE©and UltraMATE LITE©

software programs

CL 5 Precision Thickness Measurement

Base Instrument

Contents of the CL 5 Base Instrument

• CL 5 Instrument

• Lithium Battery Pack

• Lithium Battery Pack Recharger

• Plastic Carrying Case

• Wire Stand

• AC power supply

• Couplant Sample

• Firmware Upgrade USB Stick

(requires Serial PC cable)

• Operating Manual

• Operating Instruction Card

• Certificate of Conformity

Key Features of the CL 5 General Information

CL 5 1-7

Instrument Options

• A-Scan Upgrade Option

• Data Recorder Upgrade Option

• Velocity Measurement Option

1.4 What’s in this Manual

The CL 5 Operating Manual is divided into ten

chapters. All chapters except 4 and 5 apply to all

instruments. The last two sections of Chapter 4 apply

only to instruments equipped with the A-Scan or

Velocity measurement options. Chapter 5 applies

only to instruments equipped with the Data Recorder

option. Note that any CL 5 can be retrofitted to

incorporate these options. Following is a summary of

Chapters 1 through 10:

Chapter 1—General Introduction

• Supplying Power to the instrument

• Powering on and off the instrument

• Overview of instrument features

• Explanation of the operating manual contents

Chapter 2—Understanding the Keypad, Menu

System, and Displays

• Operations performed by each key

• Navigating the display screens

• Overview of menu functions

• Explanation of display features (base model, data

recorder, and A-Scan equipped instruments)

• Definition of icons

Chapter 3—Setting Up the CL 5

• Install a probe and configure the instrument by

loading a setup file

• Set up the instrument display appearance (for

base model and A-Scan equipped instruments)

and make other configuration settings

General Information What’s in this Manual

1-8 Issue 04, 08/07 CL 5

What’s in this Manual General Information

• Adjust the instrument gain setting

• Specify the nominal material thickness

• Calibrate and zero the instrument/probe combina-

tion

• Set maximum and minimum alarm values

• Create and erase custom setup files

• Lock and unlock instrument controls

Chapter 4—Measuring Thickness

• Specify and use the Normal measurement mode

(No A-Scan)

• Operate in Min-Scan and Max-Scan Measurement

mode

• Operate in Differential/Rate of Reduction measure-

ment mode

• Select and interpret the A-Scan plus Thickness

measurement mode (Optional)

• Magnify the displayed A-Scan using the Zoom

control

• Freeze the thickness reading and A-Scan

• Connect the digital caliper and measure acoustic

velocity (Optional)

• Measure, evaluate and record thickness values

from multiple locations on one item and store it in

one file with Quality View Mode and Data Recorder

(Optional)

Chapter 5—Using the Optional Data Recorder

• Create, recall, and delete data recorder files

• Store A-Scan and thickness readings in data re-

corder files

• Navigate data recorder file locations

• Attach notes to the data recorder file

• Print reports

Chapter 6—I/O Technical Details

• Configure the instrument to communicate with PCs

and printers

• Thickness value format

• Remote control codes

CL 5 1-9

Chapter 7—Specifications

Chapter 8—Maintenance

Chapter 9—Appendix

• Reset the operating software

• Upgrade the operating software

• EMC documentation

• How to obtain service

Chapter 10—Index

General Information What‘s in this Manual

CL 5 2-10

Understanding the Keypad,

Menu System, and Displays 2

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