Balluff BIC 1B0-IT1A7-Q40KFU-SM4A4A Bedienungsanleitung

BIC 1B0-IT1A7-Q40KFU-

SM4A4A

BIC 2B0-IT1A7-Q40KFU-

SM4A5A

User's Guide

www.balluff.com

Table of Contents

1General 2

1.1. Structure of the guide 2

1.2. Typographical Conventions 2

Enumerations 2

1.3. Symbols 2

2Safety 3

2.1 Installation and Startup 3

2.2 General Safety Notes 3

Dangerous Voltage 3

Proper Use 3

2.3 Safety Notes 3

Protection from Electromagnetic Fields 4

3System Overview 5

3.1 System Overview 5

4Installation 6

4.1 Mutual Interference 6

4.2 Installation in Metal 6

4.3 Distances / Offset 7

4.4 Permitted Angle Offset 7

4.5 180° Rotation of the Connector Insert 8

Disassembling the Holder 8

5Energy Transmission 9

5.1 Derating 9

Remote Current as a Function of Ambient Temperature 9

Output Current of the BIC in Space 10

5.2 Reducing the Output Power on the Base with a Decoupled Remote 10

Technical Utility 10

6IO-Link communication 11

6.1 Transmission Characteristics 11

IO-Link Communication 11

Transparent PIN2 11

6.2 Connection Time 11

7Technical Data 12

7.1 Base 12

LED 1 / LED 2 12

Mechanical Data 12

Electrical Data 12

Operating Conditions 12

Pin Assignment 13

7.2 Remote 14

LED 1 / LED 2 14

Mechanical Data 14

Electrical Data 14

Operating Conditions 14

Pin Assignment 15

8Appendix 16

8.1 Ordering Information 16

Balluff BIC-System

BIC 1l1-P2A05-M12MM-BPX0-003-M45A

BIC 2l1-P2A05-M12MF-BPX0-003-M44A

www.balluff.com

1 General

1.1. Structure of the

guide

This guide is arranged so that one chapter builds upon the other.

Chapter 1: General

Chapter 2: Safety

………

1.2. Typographical

Conventions

The following typographical conventions are uses in this manual.

Enumerations

Enumerations is shown in the form of bulleted lists.

•Entry 1

•Entry 2

1.3. Symbols

Note

This symbol indicates general notes.

Attention!

This symbol indicates a security note that must be observed.

Attention!

This symbol indicates a security note that must be observed. This is a fire hazard!

Attention!

This symbol indicates a security note that must be observed. Important for

persons with physical aids, such as Pacemaker.

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2 Safety

2.1 Installation and

Startup

Attention!

Installation and startup are to be performed by trained technical personnel only.

Skilled specialists are people who are familiar with the work such as installation

and the operation of the product and have the necessary qualifications for these

tasks. Any damage resulting from unauthorized tampering or improper use shall

void warranty and liability claims against the manufacturer. The operator is

responsible for ensuring that the valid safety and accident prevention regulations

are observed in specific individual cases.

2.2 General Safety

Notes

Commissioning and inspection

The operating company shall be responsible for observance of locally applicable safety

regulations.

Before commissioning, carefully read the User's Guide.

The system must not be used in applications in which the safety of persons depends on the

function of the device.

Intended use

Warranty and liability claims against the manufacturer shall be rendered void by damage

from:

•Unauthorized tampering

•Improper use

•Use, installation or handling contrary to the instructions provided in this

User's Guide.

Obligations of the owner/operator

The device is a piece of equipment in accordance with EMC Class A. Such equipment may

generate RF noise. The owner/operator must take appropriate precautionary measures

against this for its use. The device may be used only with a power supply approved for this.

Only approved cables may be connected.

Malfunctions

In the event of defects and device malfunctions that cannot be rectified, the device must be

taken out of operation and protected against unauthorized use.

Dangerous

Voltage

Attention!

Before working on the device, switch off its power supply.

Proper Use

Attention!

Inductive coupling systems (BIC) are devices for contact-free energy and signal

transmission in industrial environments.

Use is particularly not allowed:

•In environments with explosive atmospheres,

•in application in which the safety of

people or machines can be affected by transmitted signals.

(Safety-related circuits).

2.3 Safety Notes

Caution!

Risk of burning on hot surfaces! The sensing surface heats up even under normal

operating conditions. Keep hands and objects away from the sensing surface.

Metallic objects are not permitted in the in the zones defined by A and B or

between the sensing surfaces of the Base and Remote. Fire hazard!

Balluff Inductive Coupler

BIC 1B0-IT1A7-Q40KFU-SM4A4A (Base)

BIC 2B0-IT1A7-Q40KFU-SM4A5A (Remote)

www.balluff.com

2Safety

Protection from

Electromagnetic

Fields

Protection from electromagnetic fields during operation and At a

assembly

At a distance of 300 mm the limits for electrical and magnetic field strength

are met. Based on the EU Council recommendation 1999/519/EC, in

accordance with EN 62311:2008, this distance is regarded as the basic

limit value or reference value for the safety of persons in electromagnetic

fields.

For persons with active medical implants (e.g. heart pacemakers)

additional (operating) limits may apply.

Note

In the interest of continuous improvement of the product,

Balluff GmbH reserves the right to change the technical data of the product and

the content of these instructions at any time without notice.

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3 System Overview

3.1 System

Overview

System description:

The BIC system consists of two components. It transmits electrical power from the

stationary components (base) to the mobile components (remote) via the air gap. The

Transmission distance of Base and Remote is then 0 to 5 mm. In addition the BIC system

transmits the data from the IO-Link port from the IO-Link master to the BIC system Remote

component. In this way, the IO-Link functionality of the IO-Link port on the master is made

available without contact on the remote. Pin 2 in the system is transparent.

The BIC system can only be operated using Balluff IO-Link masters.

Reliable operation on IO-Link masters from other manufacturers cannot be guaranteed.

When using a Profibus IO-Link master module from Balluff GmbH only modules having the

following hardware version are compatible.

PBS Master

Hardware version

BNI PBS-502-101-Z001

HW07

BNI PBS-504-002-K008

HW03

BNI PBS-507-002-Z011

HW06

IO-Link

master

Base

Remote

Example:

Sensor/

Actuator hub

Energy

Data

Balluff Inductive Coupler

BIC 1B0-IT1A7-Q40KFU-SM4A4A (Base)

BIC 2B0-IT1A7-Q40KFU-SM4A5A (Remote)

www.balluff.com

4 Installation

4.1 Mutual

Interference

To prevent mutual interference with adjacent Bases or Remotes, the specified minimum

distances must be adhered to.

Type

A (mm)

BIC 1B0-IT1A7-Q40KFU-SM4A4A

≥200

BIC 2B0-IT1A7-Q40KFU-SM4A5A

≥200

4.2 Installation in

Metal

Device damage due to induction effects!

Metallic objects in front of and on the coil cap cause the sensing surface to be heated. The

sensing surface is marked by the crosshairs on the housing.

Install the components so that no metallic objects are in the zone produced by distances A

and B. Distances A and B must be maintained independently of each other!

Type

A (mm)

B (mm)

BIC 1B0-IT1A7-Q40KFU-SM4A4A

≥30

≥ 20

BIC 2B0-IT1A7-Q40KFU-SM4A5A

≥30

≥20

Sensing surface

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4Installation

4.3 Distances / Offset

Type

A (mm)

B (mm)

BIC 1B0-IT1A7-Q40KFU-SM4A4A

≤ 5

BIC 2B0-IT1A7-Q40KFU-SM4A5A

≤ 5

The system may be operated at a greater distance and/or offset. What is defining is the

power transmitted by the system.

4.4 Permitted Angle

Offset

Distance D (mm)

Angle x (°)

X°

Balluff Inductive Coupler

BIC 1B0-IT1A7-Q40KFU-SM4A4A (Base)

BIC 2B0-IT1A7-Q40KFU-SM4A5A (Remote)

www.balluff.com

4Installation

4.5 180° Rotation of

the Connector

Insert

The connector insert on the base and remote can be rotated 180°.

To do this follow the disassembly steps (1 through 6) described in the following. After the

connector insert is rotated (step 7), subsequent reassembly is performed in reverse order.

Disassembling

the Holder

1. Loosen the grub screw

2. Pull off the BIC holder

3. Loosen the two countersunk screws

4. Remove the BIC base

5. Pull out the safety pin

6. Slide out the connector insert

7. 180° Rotation of the Connector Insert

Note

The design allows for disassembling/assembling to rotate the connector insert only

twice.

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5 Energy Transmission

The maximum transmittable power with the BIC system depends on the distance as well as

the axial and angular offset.

At a distance of 5 mm, a lateral offset of 5 mm and no angular offset, the output current

indicated in the electrical data of 1A is assured.

5.1 Derating

Explanations for increasing the maximum transmittable power as well as increasing the

maximum transmission distance.

Reducing the ambient temperature as well as the distance, lateral axis offset and angular

offset the maximum transmittable power can be increased. Similarly, if the power

requirements are low, the transmission distance of the BIC system, for example, can be

increased.

If the system is operated continually in a range over the maximum power at ambient

temperature, but not so severely loaded that it collapses, the status of the resulting over-

temperature is reported.

Note

If the BIC system is operated with a correspondingly severe load, the output

voltage of the Remote collapses with no message.

Remote Current

as a Function of

Ambient

Temperature

The following illustration shows the course of a typical derating curve for the BIC system at

3 mm distance.

The average of the output current is calculated as follows:

where IRemote is the average, T the reference time, and iRemote(t) the current draw over time.

Whereby time T ≈should be considered to be 30..60min.

The max. available peak current is 5A.

Note

If a larger average output current is required at a resulting ambient temperature,

active cooling can be used to reduce the temperature surrounding the BIC so that

more current is available.

1,70 1,70 1,70 1,70

1,53

1,19

0,60

0,09

0,00

0,50

1,00

1,50

2,00

-10 °C 0 °C 10 °C 20 °C 30 °C 40 °C 50 °C 60 °C

Average value

Remote current

[A]

Ambient temperature [°C]

IRemote =

�

iRemote t dt

Andere Handbücher für BIC 1B0-IT1A7-Q40KFU-SM4A4A

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