Balluff BMP 01-EL1PP 1A Series Bedienungsanleitung

BMP01-

L1PP

1A-

____

-P

__

-S75

BMP01-

L1PP

1A-

____

-P

__

-S4

BMP01-

L1PP

1A-

____

-P

__

User’s Guide

english

www.balluff.com

www.balluff.com 3english

BMP01-EL1PP_1A-____-00-P__/P__-S4/P__-S75

Magnetic Field Positioning System

1 Notes to the user 5

1.1 Validity 5

1.2 Symbols and conventions 5

1.3 Scope of delivery 5

1.4 Approvals and markings 5

1.5 Abbreviations 5

2 Safety 6

2.1 Intended use 6

2.2 General safety notes 6

2.3 Explanation of the warnings 6

2.4 Disposal 6

3 Construction and function 7

3.1 Construction 7

3.2 Function 7

3.2.1 Analog and switching output 8

3.2.2 IO-Link interface 8

3.3 LED display 8

4 Installation and connection 9

4.1 Mounting to a pneumatic cylinder using a T- or C-Slot 10

4.2 Mounting to a round cylinder 11

4.3 Mounting with ﬂoating target 12

4.4 Electrical connection 13

4.5 Cable routing 13

5 Startup 14

5.1 Starting up the system 14

5.2 Operating notes 14

6 Analog interface and switching output 15

6.1 Voltage Output 0…10V 15

6.2 Current Output 4…20mA 15

6.3 Switching output 15

6.4 Settings using the button 16

4english

BMP01-EL1PP_1A-____-00-P__/P__-S4/P__-S75

Magnetic Field Positioning System

7 IO-Link interface 17

7.1 Communication parameters 17

7.2 Process data (PD) 18

7.3 Identiﬁcation data 19

7.4 System commands 20

7.5 Parameter data 21

7.5.1 Measurement value conﬁguration (MDC) 22

7.5.2 Switching signal conﬁguration (SSC) 23

7.5.3 Output conﬁguration 24

7.5.4 Diagnostic suppression 24

7.5.5 Temperature detection 25

7.5.6 Threshold values for the temperature warning 25

7.5.7 Operating hours counter 25

7.5.8 Boot cycle counter 25

7.5.9 Data storage 26

7.5.10 Access locks (Device Access Locks) 26

7.5.11 Proﬁles and functions (ProﬁleCharacteristic) 26

7.5.12 Process data structure (PD Input Descriptor) 26

7.6 Diagnostic data 27

7.6.1 Diagnostic parameters 27

7.6.2 Event list 27

7.7 Device error messages 28

8 Technical data 29

8.1 Detection range/measuring range 29

8.2 Ambient conditions 29

8.3 Supply voltage (external) 29

8.4 Electrical connection 29

8.5 Output / interface 29

8.6 Displays 29

8.7 Mechanical data 29

9 Accessories 30

9.1 Mounting Set for T-Slot (BAM MC-MP-056-01-2-T5) 30

9.2 Mounting set for C-Slot (BAM MC-MP-056-01-2-C3) 30

9.3 Mounting screws (BAM MC-AM-055-056-2) 30

9.4 Holders for round cylinders (BAM MC-MP-054-01-R) 30

9.4.1 Hose clamps for attaching the holder 30

10 Type code 31

11 Appendix 32

11.1 Part label 32

www.balluff.com 5english

1.1 Validity

This guide describes the structure, function and setup

options of the BMP Magnetic Field Positioning System with

analog current and voltage as well as IO-Link interface. It

applies to models

BMP 01-EL1PP_1A-_ _ _ _-00-P_ _/P_ _-S4/P_ _-S75

(see type code on page31).

This guide is intended for qualified technical personnel.

Read this guide before installing and operating the BMP.

1.2 Symbols and conventions

Individual instructions are indicated by a preceding

triangle.

►Instruction 1

Action sequences are numbered consecutively:

1. Instruction 1

2. Instruction 2

Digits without further identification are decimal numbers

(e.g. 23). Hexadecimal numbers are shown with the prefix

0x (e.g. 0x12AB).

Note, tip

This symbol indicates general notes.

1.3 Scope of delivery

– BMP Magnetic Field Positioning System

– Condensed guide

The target and mounting accessories depend

on the application and are to be ordered sepa-

rately.

1.4 Approvals and markings

UL approval

File no.

E227256

The CE Mark verifies that our products

meet the requirements of the current

EMC Directive.

The BMP meets the requirements of the following product

standard:

– EN61326-2-3 (noise immunity and emission)

Emission tests:

– RF emission

EN55011

Noise immunity tests:

– Static electricity (ESD)

EN61000-4-2 Severity level 2

– Electromagnetic fields (RFI)

EN61000-4-3 Severity level 3

– Electrical fast transients (burst)

EN61000-4-4 Severity level 3

– Conducted interference induced by

high-frequency fields

EN61000-4-6 Severity level 3

More detailed information on the guidelines,

approvals, and standards is included in the

declaration of conformity.

1.5 Abbreviations

IODD IO device description

PD Process data

MDC Measurement data channel

SSC Switching signal channel

1 Notes to the user

BMP01-EL1PP_1A-____-00-P__/P__-S4/P__-S75

Magnetic Field Positioning System

6english

2.1 Intended use

The BMP Magnetic Field Positioning System, together with

a machine control system (e.g. PLC) and IO-Link, master

forms a position measuring system. It is intended to be

installed into a machine or system and used in the

industrial sector. Flawless function in accordance with the

specifications in the technical data is ensured only when

using original Balluff accessories. Use of any other

components (with the exception of cylinders) will void the

warranty.

Opening the BMP or non-approved use are not permitted

and will result in the loss of warranty and liability claims

against the manufacturer.

2.2 General safety notes

Installation and startup are to be performed only by

qualified personnel with fundamental electrical expertise.

Qualified personnel are those who can assess assigned

tasks, recognize possible hazards and initiate appropriate

safety measures based on their professional training,

knowledge, experience and understanding of relevant

regulations.

The operator is responsible for ensuring that local safety

regulations are observed.

In particular, the operator must take steps to ensure that a

defect in the BMP will not result in hazards to persons or

equipment.

If defects and unresolvable faults occur in the BMP, take it

out of service and secure against unauthorized use.

2.3 Explanation of the warnings

Always observe the warnings in these instructions and the

measures described to avoid hazards.

The warnings used here contain various signal words and

are structured as follows:

SIGNAL WORD

Type and source of the hazard

Consequences if not complied with

►Measures to avoid hazards

The individual signal words mean:

NOTICE

Identifies a danger that could damage or destroy the

product.

CAUTION

The general warning symbol in conjunction with the

signal word CAUTION identifies a danger that could lead

to slight or moderately serious injuries.

DANGER

The general warning symbol in conjunction with the

signal word DANGER identifies a hazard which, if not

avoided, will certainly result in death or severe injury.

2.4 Disposal

►Observe the national regulations for disposal.

2 Safety

BMP01-EL1PP_1A-____-00-P__/P__-S4/P__-S75

Magnetic Field Positioning System

www.balluff.com 7english

3.1 Construction

Electrical connection: The electrical connection is made

via a cable with or without a connector (see type code on

page31).

Housing: Aluminum housing with plastic closures.

Housing length: Measuring range + 10mm.

Attachment: Holes are provided in the BMP for

attachment using M2 mounting screws or slot nuts (see

accessories on page30).

Target: Defines the position to be measured.

Measuring range: For adapting the BMP to the

application optimally, the following measuring ranges are

available: 32/64/96/128/160/192/224/256mm. The values

listed in the Technical data (see Sec.8.1 on page29)

are maintained for repeat accuracy and non-linearity.

Detection range: Range in which the BMP detects the

position of the target. It extends beyond the measuring

range by 4 mm on both sides.

The detection range which goes beyond the

measuring range is only output via the IO-Link

interface.

3.2 Function

The BMP is an intelligent magnetic field positioning system.

It is used primarily for the non-contact detection of the

piston stroke of pneumatic cylinders, grippers and slides

with axially magnetized permanent magnets. The BMP

ensures continuous, absolute position measurement at an

application-relevant level of measuring accuracy.

The analog output of the BMP is easy to evaluate and can

be switched between voltage and current. It also offers a

switching output that is easy to adjust.

Using the button and the three LEDs, the BMP can be

configured without addition auxiliary tools.

Over the IO-Link interface, the BMP offers additional

configuration options and state monitoring functions.

The functions of the BMP allow it to support simple format

change in different applications.

3 Construction and function

Fig. 3-1:

9.6

2.4

M12x1

17.5

M8x1

BMP01-…-S4

BMP01-…-S75

BMP01-…-cable

Sensing surface

1) Marking of the measuring range

2) Not included in scope of delivery

3) Attachment position (see Fig. 4-13

on page12)

Target 2)

LED Button

GrooveGroove

Measuring range

Detection range

Hole spacing

Housing length

BMP Magnetic Field Positioning System01-…, structure and function

BMP01-EL1PP_1A-____-00-P__/P__-S4/P__-S75

Magnetic Field Positioning System

8english

3Structure and function (continued)

3.2.1 Analog and switching output

Analog output

– Switchable between:

– 0…10V (output value outside of the configured

measuring range: 10.5V)

– 4…20mA (output value outside of the configured

measuring range: 3.5mA)

– Start and end point of the measuring range are

adjustable.

– 12-bit resolution (adjusted to the configured measuring

range)

Switching output

– Adjustable switch-on and switch-off point

– Measuring range display is a factory setting (active over

the entire measuring range)

– Normally open/normally closed (switchable)

Analog and switching output are described in Chapter6

on page15.

3.2.2 IO-Link interface

– Absolute measured value (μm)

– Measuring range display via status bit

– Four switching signals

– Extensive configuration options for the measured value

and switching signals

– Functions for state monitoring:

– Temperature detection

– Operating hours counter

– Boot cycle counter

The IO-Link interface is described in section7 on

page17.

3.3 LED display

In normal operation, three LEDs indicate the operating

state of the BMP.

Fig. 3-2:

Green Yellow Red

Positions of the LEDs

LED Operating state

Color State

Green on Power OK

Inverse

flashing

IO-Link communication active

Yellow off The target is located within the

configured measuring range.

on The target is located outside of the

configured measuring range.

Flashing

5Hz

The excess gain of the

measurement is low.

The measured magnetic field

strength of the target is small.

Red off No error

Flashing

5Hz

Analog current output is open

Tab. 3-1: LED display

Note, tip

Sustained, asynchronous flashing of all LEDs

indicates a serious error. The BMP likely needs

to be replaced.

BMP01-EL1PP_1A-____-00-P__/P__-S4/P__-S75

Magnetic Field Positioning System

www.balluff.com 9english

There are three available variants for installation:

– Attachment to a pneumatic cylinder using a C- or T-slot

(see section4.1).

– Attachment to a round cylinder using hose clamps and

round cylinder holders (see section4.2).

– Mount the BMP to a surface using mounting screws

and operate it with floating target (see section4.3).

Important installation notes

CAUTION

Increased housing temperature

In the event of insufﬁcient heat coupling due to the

mounting, the surface temperature of the BMP can

increase and cause burns when touched.

►Correct the heat coupling of the installation.

►Reduce the load.

NOTICE

Interference in function

Improper installation can compromise the function of the

BMP and result in increased wear.

►The target must not contact the BMP.

►Shield any magnetic ﬁelds that can inﬂuence the

measurement.

Position the BMP so that the measuring range can detect

the entire range of movement of the target.

The target must be polarized axially. The orientation (whe-

ther the cable end points in the direction of the North or

South Pole) does not matter.

The position detected by the BMP is in the middle of the

target.

Only the cylinder which has a permanent magnet installed

as the target is eligible when mounting to a pneumatic

cylinder.

A rotating cylinder head causes inaccuracy that is too

large!

For fastening screws and slot nuts, see

Accessories on page30.

4 Installation and connection

BMP01-EL1PP_1A-____-00-P__/P__-S4/P__-S75

Magnetic Field Positioning System

10 english

4Installation and connection (continued)

4.1 Mounting to a pneumatic cylinder using a

T- or C-Slot

For mounting to a pneumatic cylinder, slot nuts are

required (see accessories on page30).

Fig. 4-1:

BMP

Cylinder

Target

Mounting to a pneumatic cylinder

1. Mount slot nuts on the BMP, tighten loose screws.

Fig. 4-2: Mounting T-slot nuts (left) or C-slot nuts (right)

2. Align slot nuts with the straight side parallel to the slot.

Fig. 4-3: Align slot nuts (T-slot at left, C-slot at right in the image)

3. Guide slot nuts into the slot.

Fig. 4-4: Guiding slot nuts into the slot (T-slot at left, C-slot at right in

the image)

Fig. 4-5: Slot nuts in the slot (side view; T-slot at left, C-slot at right

in the image)

4. Position the BMP.

5. Tighten screws (torque: 0.1Nm).

0.1 Nm 0.1 Nm

Fig. 4-6: Tightening slotted screws (T-slot at left, C-slot at right in the

image)

Fig. 4-7: Slot nuts in place in the slot (side view; T-slot at left, C-slot

at right in the image)

⇒Slot nuts are rotated 90°.

⇒The BMP is fixed in place.

BMP01-EL1PP_1A-____-00-P__/P__-S4/P__-S75

Magnetic Field Positioning System

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