Balluff BNI IOL-104-000-K006 Bedienungsanleitung

BNI IOL-104-000-K006

BNI IOL-102-000-K006

IO-Link Sensorhub digital

User’s Guide

www.balluff.com

Content

1Notes to the User 2

1.1. About this guide 2

1.2. Structure 2

1.3. Typographical conventions 2

Enumerations 2

Actions 2

Syntax 2

Cross references 2

1.4. Symbols 2

1.5. Abbreviations 2

2Safety 3

2.1. Intended use 3

2.2. Installation and Startup 3

2.3. General Safety Notes 3

2.4. Resistance to Aggressive Substances 3

Dangerous voltage 3

3Getting Started 4

3.1. Connection overview 4

3.2. Mechanical connection 6

3.3. Electrical connection 6

3.4. IO-Link interface 6

3.5. Sensor interface 6

4IO-Link Interface 7

4.1. Communication parameters 7

4.2. Process data 7

Input data 7

Output data 7

4.3. Parameter data / On-request data 7

Inversion 40hex 8

4.4. Errors 8

4.5. Events 8

5Technical Data 9

5.1. Dimensions 9

5.2. Mechanical data 9

5.3. Electrical data 9

5.4. Operating conditions 9

5.5. Indicators / LEDs 10

Module Status 10

Digital Inputs 10

6Appendix 11

6.1. Type designation code 11

6.2. Order information 11

IO-Link Sensor-Hub

BNI IOL-104-… / BNI IOL-102-…

www.balluff.com

1Notes to the User

1.1. About this guide

This guide describes the Balluff IO-Link sensor hub module. Connection to the host

interface master is made through the IO-Link protocol.

Functionally this compact, cost-effective module is comparable with a passive splitter box: It

takes conventional sensor signals and passes them over the IO-Link interface.

1.2. Structure

In this guide the sections build on one another.

Chapter 2 : Basic safety information.

…….

1.3. Typographical

conventions

The following typographical conventions are used in this Guide.

Enumerations

Enumerations are shown in list form with bullet points.

•Entry 1,

•Entry 2.

Actions

Action instructions are indicated by a preceding triangle. The result of an action is indicated

by an arrow.

Action instruction 1.

Action result.

Action instruction 2.

Syntax

Numbers:

Decimal numbers are shown without additional indicators (e.g. 123),

Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).

Cross references

Cross-references indicate where additional information on the topic can be found.

1.4. Symbols

Caution!

This symbol indicates a security notice which most be observed

Note, tip

This symbol indicates general notes.

1.5. Abbreviations

BCD

BNI

DPP

EMC

I-Port

IOL

LSB

MSB

SPDU

Binary coded switch

Balluff Network Interface

Direct Parameter Page

Electromagnetic Compatibility

Digital Input-Port

Digital In

Function ground

IO-Link

Least Significant Bit

Most Significant Bit

Service Protocol Data Unit

www.balluff.com

2Safety

2.1. Intended use

The BNI IOL-… is a decentralized sensor input module which is connected to a host IO-Link

master over an IO-Link interface.

2.2. Installation and

Startup

Caution

Installation and startup must only be carried out by trained technical personnel.

Qualified personnel are people who are familiar with installation and operation of

the product and have the necessary qualifications for these tasks. Any damage

resulting from unauthorized tampering or improper use voids the manufacturer's

guarantee and warranty. The operator must ensure that appropriate safety and

accident prevention regulations are observed.

2.3. General Safety

Notes

Commissioning and inspection

Before commissioning, carefully read the user's guide.

The system must not be used in applications in which the safety of persons is dependent

upon proper functioning of the device.

Authorized personnel

Installation and startup must only be carried out by trained technical personnel.

Intended use

Warranty and liability claims against the manufacturer are rendered void by:

Unauthorized tampering

Improper use

Use, installation or handling contrary to the instructions provided in this user's

guide

Obligations of the operating company

The device is a piece of equipment in accordance with EMC Class A. This device can

produce RF noise. The operator must take appropriate precautionary measures. The device

may only be used with an approved power supply. Use only approved cables.

Malfunctions

In the event of defects and device malfunctions that cannot be rectified, the device must be

taken out of operation and protected against unauthorized use.

Intended use is ensured only when the housing is fully installed.

2.4. Resistance to

Aggressive

Substances

Caution

The BNI modules always have good chemical and oil resistance. When used in

aggressive media (such as chemicals, oils, lubricants and coolants, each in a

high concentration (i.e. too little water content)), the material must first be

checked for resistance in the particular application. No defect claims may be

asserted in the event of a failure or damage to the BNI modules caused by such

aggressive media.

Dangerous

voltage

Caution

Before maintenance, disconnect the device from the power supply.

Note

In the interests of product improvement, Balluff GmbH reserves the right to

change the technical data of the product and the content of this manual

at any time without notice.

IO-Link Sensor-Hub

BNI IOL-104-… / BNI IOL-102-…

www.balluff.com

3Getting Started

3.1. Connection

overview

BNI IOL-104-000-K006

1 Mounting hole

2 IO-Link interface

3 Status-LED: Input (Pin 2)

4 Standard-Input-Port 1

5 Status-LED: Input (Pin 4)

6 Standard-Input-Port 3

7 Standard- Input -Port 5

8 Standard- Input -Port 7

9 Status LED „Power Supply“

10 Standard Input -Port 6

11 Standard Input -Port 4

12 Standard Input -Port 2

13 Standard Input -Port 0

14 Label

15 Status-LED „COM“

www.balluff.com

3 Getting Started

BNI IOL-102-000-K006

1 Mounting Hole

2 IO-Link interface

3 Standard-Input-Port 1

4 Status-LED: Input (Pin 4)

5 Standard- Input -Port 3

6 Standard- Input -Port 5

7 Standard- Input -Port 7

8 Status LED “Power Supply”

9 Standard Input -Port 6

10 Standard Input -Port 4

11 Standard Input -Port 2

12 Standard Input -Port 0

13 Label

14 Status-LED “COM”

IO-Link Sensor-Hub

BNI IOL-104-… / BNI IOL-102-…

www.balluff.com

3 Getting Started

3.2. Mechanical

connection

The BNI IOL modules are attached using 3 M4 screws (Item 1, Fig. 3-1/3-2).

3.3. Electrical

connection

The Sensor Hub modules require no separate supply voltage connection.

Power is provided through the IO-Link interface by the host IO-Link Master.

3.4. IO-Link interface

The IO-Link connection is made using an M12 connector (A-coded, male).

IO-Link (M12, A-coded, male)

Function

Supply voltage, +24 V, max. 1.6 A

GND, reference potential

C/Q, IO-Link data transmission channel

Connect protection ground to FE terminal, if present.

Connect the incoming IO-Link line to the Sensor Hub.

Note!

A standard sensor cable is used for connecting to the host IO-Link Master.

3.5. Sensor interface

Module-specific connection possibilities:

Sensor-Hub

Digital Input-Ports

BNI IOL-104-000-K006

BNI IOL-102-000-K006

Standard input port (M12, A-coded, female)

Function

+24 V, max. 100 mA

Input

(only BNI IOL-104…)

0 V, GND

Input

Note!

For the digital sensor inputs follow the input guideline per EN 61131-2, Type 2.

Note!

Unused I/O port sockets must be fitted with cover caps to ensure IP67

protection rating.

www.balluff.com

4IO-Link Interface

4.1. Communication

parameters

Baud rate

COM2 (38,4 kBaud)

Frame type

2.2

Minimum cycle time

3 ms

Process data cycle

3 ms at minimum cycle time

4.2. Process data

Following Process data is transmitted between IO-Link Master and IO-Link Device:

Input data

Data which is sent from Device to Master.

Output data

Data which is sent from Master to Device.

Input data

Byte

Bit

Description

Input Port 7 Pin 4

Input Port 6 Pin 4

Input Port 5 Pin 4

Input Port 4 Pin 4

Input Port 3 Pin 4

Input Port 2 Pin 4

Input Port 1 Pin 4

Input Port 0 Pin 4

Input Port 7 Pin 2

Input Port 6 Pin 2

Input Port 5 Pin 2

Input Port 4 Pin 2

Input Port 3 Pin 2

Input Port 2 Pin 2

Input Port 1 Pin 2

Input Port 0 Pin 2

*Only for BNI IOL-104-000-K006

Output data

There is no output data at BNI IOL-102-… and BNI IOL-104-…

4.3. Parameter data /

On-request data

DPP

SPDU

Parameter

Data

width

Value

range

Default Value

Index

Sub-

index

Identification Data

07hex

Vendor ID

2 Byte

Read only

0378hex

08hex

09hex

Device ID

3 Byte

050101hex (BNI IOL 104-000-

K006

050102hex (BNI IOL-102-000-

K006)

0Ahex

0Bhex

10hex

Vendor Name

8 Byte

BALLUFF

11hex

Vendor text

16 Byte

www.balluff.com

12hex

Product

Name

21 Byte

BNI IOL-104-000-K006/

BNI IOL-102-000-K006

13hex

Product ID

7 Byte

BNI0006 (BNI IOL-104-000-

K006)

BNI0005 (BNI IOL-102-000-

K006)

14hex

Product text

27 Byte

IO-Link Sensor-Hub digital

16hex

Hardware

Revision

3 Byte

17hex

Firmware

Revision

3 Byte

Parameter Data

10hex

40hex

1-16

Inversion

2 Byte

0hex…

FFFFhex

0000hex

IO-Link Sensor-Hub

BNI IOL-104-… / BNI IOL-102-…

www.balluff.com

4 IO-Link Interface

Inversion 40hex

Byte

Bit

Sub

Index

Description

Inversion Port 7 Pin 4

Inversion Port 6 Pin 4

Inversion Port 5 Pin 4

Inversion Port 4 Pin 4

Inversion Port 3 Pin 4

Inversion Port 2 Pin 4

Inversion Port 1 Pin 4

Inversion Port 0 Pin 4

Inversion Port 7 Pin 2

Inversion Port 6 Pin 2

Inversion Port 5 Pin 2

Inversion Port 4 Pin 2

Inversion Port 3 Pin 2

Inversion Port 2 Pin 2

Inversion Port 1 Pin 2

Inversion Port 0 Pin 2

* Only for BNI IOL-104-000-K006

4.4. Errors

Error Code

Description

0x8011

Index not available

0x8012

Subindex not available

0x8030

Value out of range

4.5. Events

Event Code

Description

0x5112

Low sensor voltage (US)

0x5160

Supply periphery

www.balluff.com

5Technical Data

5.1. Dimensions

Abbildung 5-1: Abmessungen in mm

5.2. Mechanical data

Housing material

Plastic, transparent

IO-Link Port

M12, A-coded, male

I ports

M12, A-coded, female (8x)

Enclosure rating

IP67 (only when plugged-in and threaded-in)

Weight

90 g

Dimensions (L × W × H, excluding

connector)

115 × 50 × 30.8 mm

5.3. Electrical data

Operating voltage

18 ... 30.2 V DC, per EN 61131-2

Ripple

< 1 %

Current draw without load

≤ 40 mA

5.4. Operating

conditions

Operating temperature

-5 °C … +55 °C

Storage temperature

-25 °C … +70 °C

EMC

Immunity tests:

Emission tests:

EN 61000-6-2:2005 AC:2005

EN 61000-6-4:2007 A1:2011

Vibration/shock

EN 60068 Part 2-6/27

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