Balluff BIC 1I0-I2A50-M30MI3-SM4A4A Bedienungsanleitung

BIC IO-Link unidirectional

500 mA, IP67

User´s Guide

English

Balluff Inductive Coupler 
Base BIC 1I0-I2A50-M30MI3-SM4A4A and 
Remote BIC 2I0-I2A50-M30MI3-SM4A5A 
 
www.balluff.com 

 Contents 
 
 
1User instructions 2 
1 Validity of the Guide 2 
2 Typographical Conventions 2 
3 Symbols 2 
4 Abbreviations 2 
2Safety 3 
1 Proper use 3 
2 Authorized Personnel 3 
3 Obligations of the Operating Company 3 
4 Malfunctions 3 
5 Meaning of the warning notes 3 
6 Certification 3 
3Construction and Function 4 
1 Construction 4 
2 Function 4 
3 Features, Advantages 4 
4 Indicators 4 
4Function indicator and diagnosis 5 
1 Base indicators 5 
2 Remote indicators 5 
5Installation and Connection 6 
1 Mutual Interference 6 
2 Installation in metal 6 
3 Angular offset 7 
4 Connection 7 
5 Series connection 7 
6Technical data for "Base" 8 
1 Dimension 8 
2 Mechanical data 8 
3 Operating conditions 8 
4 Electrical data 8 
5 Electrical connection 8 
7Technical data for "Remote" 9 
1 Dimension 9 
2 Mechanical data 9 
3 Operating conditions 9 
4 Electrical data 9 
5 Electrical connections M12, 5-pin, socket 9 
8IO-Link communication 10 
1 Process data 10 
2 Parameters 11 
3 Events 11 
9Accessories 12 
1 Connectors 12 
2 Installation accessories 12 
3 Active components 12 
Type code 13 
1 Type Code 13 
2 Order code 13 
 

Balluff Inductive Coupler

Base BIC 1I0-I2A50-M30MI3-SM4A4A and

Remote BIC 2I0-I2A50-M30MI3-SM4A5A

1User instructions

1.1 Validity of the

Guide

This manual describes the structure, function and installation of the Balluff Uni-Standard

inductive coupler. It is valid for types:

Base BIC 1I0-I2A50-M30MI3-SM4A4A and

Remote BIC 2I0-I2A50-M30MI3-SM4A5A (see type code)

The guide is intended for qualified technical personnel. Read the guide before you install

and operate the devices.

1.2 Typographical

Conventions

The following typographical conventions are used in this guide.

Enumerations

Enumerations are shown as a list with an en-dash.

-Entry 1

-Entry 2

Syntax

Numbers

-Decimal numbers are shown without additional indicators (e.g. 123),

-Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).

Cross-references

Cross-references indicate where additional information on the topic can be found:

(see Chap. 5, Section "Technical data").

1.3 Symbols

Note, tip

This symbol indicates general notes.

Caution!

This symbol indicates a safety instruction that must be followed without exception.

IO-Link

This device is IO-Link-capable

1.4 Abbreviations

BIC Balluff Inductive Coupler

EMC Electromagnetic Compatibility

FE Function Ground

Balluff Inductive Coupler

Base BIC 1I0-I2A50-M30MI3-SM4A4A and

Remote BIC 2I0-I2A50-M30MI3-SM4A5A

www.balluff.com

2Safety

Important!

Before commissioning, carefully read the operating manual.

2.1 Proper use

The device is designed to replace a plug connection in order to ensure contact-free data

transmission.

The system must not be used in applications in which the safety of persons is dependent on

the function of the device.

Warranty and liability claims against the manufacturer are rendered void by:

-Unauthorized tampering

-Improper use

-Use, installation or handling contrary to the instructions provided in this operating manual

2.2 Authorized

Personnel

Installation and commissioning may only be performed by trained specialist personnel.

2.3 Obligations of the

Operating

Company

The operating company must ensure that the locally applicable safety regulations are

observed.

The device corresponds to EMC Class A and can cause radio interference. The operating

company must take appropriate precautions to prevent radio interference.

The device may only be used with an approved power supply. (see "Technical Data"). Only

approved cables may be used.

2.4 Malfunctions

In the event of defects and device malfunctions that cannot be rectified, the device must be

taken out of operation and protected against unauthorized use.

2.5 Meaning of the

warning notes

The warning notices in this guide and the measures described for avoiding dangers must be

observed.

The warning notices contain the following signal words that indicate the severity of the

danger:

-Danger:

Indicates an immediate danger that will result in a severe injury or death of persons if not

observed.

-Warning:

Indicates a potential danger that may result in a severe injury or death of persons if not

observed.

-Caution:

Indicates a potential danger that may result in light injury to persons or damage to

property if not avoided.

-Caution:

Indicates a situation that may result in property damage if not avoided.

When working with this product, the following warning notices apply:

Caution!

Risk of burning on hot surfaces! The active surface heats up even under normal

operating conditions. Keep away hands and objects from the active surface.

Avoid contact of metal objects on the active surface. Fire hazard!

2.6 Certification

With the CE marking, we confirm that our products meet the requirements of

EC directives 2004/108/EC (EMC) and the EMC law.

In our EMC laboratory, which is accredited by DATech for testing

electromagnetic compatibility, evidence has been provided that the Balluff

products satisfy the EMC requirements of the generic standards:

EN 61000-6-4 (interference emission) and EN 61000-6-2 (interference

immunity)

Balluff Inductive Coupler

Base BIC 1I0-I2A50-M30MI3-SM4A4A and

Remote BIC 2I0-I2A50-M30MI3-SM4A5A

3Construction and Function

3.1 Construction

The BIC components are designed for applications in an IO-Link system. They are

connected to the host master module via the IO-Link protocol. The system consists of the

following two components:

-Base (master side)

-Remote (device)

The components are enclosed in a brass housing protected acc. to IP 67

Master

The master is connected to the base.

Devices

The remote is connected to the device.

When IO-Link devices are connected, observe the following:

-Make certain that the total power consumption is not greater than that of the base.

-Use only devices with inputs

3.2 Function

This set transfers power from the base to the remote via an air bridge; the base then

receives IO-Link data back from the remote. The base and remote must match one another

with respect to size.

The IO-Link device is wired to the remote. The remote is only inductively coupled to the

base, however. The base transmits the energy for the IO-Link device to the remote. The

IO-Link communication of the IO-Link device is transmitted from the remote to the base.

The energy available for the IO-Link device is dependent on the distance and on the offset

between base and remote and is, therefore, limited. For this reason, the total current

consumption of the connected IO-Link device must not exceed the maximum power output

of the remote.

3.3 Features,

Advantages

-The cable length between the remote and IO-Link device can be a maximum of

20 meters.

-LED indicator on the remote and base for operational readiness and operating voltage

-An angular offset is possible between base and remote

-Simple wiring of e.g. rotary tables, replaceable punch heads etc.

-M12 plug connection on the systems

-Control of capacitive loads

-More power in the same structural shape

-Large operating voltage range

3.4 Indicators

If the supply voltage is applied correctly, the green LEDs on the base and remote illuminate.

If the IO-Link communication is active, the green LED on the base flashes inversely. The

base's red LED illuminates as soon as an error has been detected in the system.

As soon as the remote moves out of the secured working range, the red LEDs on the base

begin to flash. If the red LED illuminates and stays on, there is an error in the IO-Link

communication. If no device is connected to the remote but the remote is within range of the

base, the green LEDs flash.

Balluff Inductive Coupler

Base BIC 1I0-I2A50-M30MI3-SM4A4A and

Remote BIC 2I0-I2A50-M30MI3-SM4A5A

www.balluff.com

4Function indicator and diagnosis

4.1 Base indicators

Signaling

Function

Green, static

Supply voltage OK

No IO-Link communication

Green, flashing inversely

IO-Link communication between master and base is OK

Red, flashing

No remote detected

Red off

Remote present, IO-Link communication OK

Red, static

Remote present, no IO-Link communication

to connected device

4.2 Remote

indicators

Signaling

Function

Green –static

The remote is located within the working range of a base,

communication between the remote and IO-Link device is

Green, flashing

No IO-Link device present

Green LED status indicator "IO-Link

status"

Green LED status indicator

Balluff Inductive Coupler

Base BIC 1I0-I2A50-M30MI3-SM4A4A and

Remote BIC 2I0-I2A50-M30MI3-SM4A5A

5Installation and Connection

5.1 Mutual

Interference

Caution!

Improper mounting may affect the function of the system and lead to damage.

The spacings specified for installation must be adhered to.

To prevent mutual interference with adjacent bases or remotes, the specified minimum

distances must be adhered to:

Type

A (mm)

BIC 1I0-I2A50-M30MI3-SM4A4A

100

BIC 2I0-I2A50-M30MI3-SM4A5A

100

5.2 Installation in

metal

Caution!

Device damage due to induction effects

Metallic objects on the coil cap cause the objects to be heated.

Install the components so that no metallic objects can collect on the coil cap.

There is a fire hazard!

When installing in metal, the specified minimum distances to the surrounding sides of the

metallic object must be maintained. Otherwise, the transmission distance between

transmitter and receiver changes.

The transmission distance can also be influenced by the type of metal.

Type

A (mm)

B (mm)

BIC 1I0-I2A50-M30MI3-SM4A4A

BIC 2I0-I2A50-M30MI3-SM4A5A

Balluff Inductive Coupler

Base BIC 1I0-I2A50-M30MI3-SM4A4A and

Remote BIC 2I0-I2A50-M30MI3-SM4A5A

www.balluff.com

5 Installation and Connection

5.3 Angular offset

The permissible angular offset ensures proper function, even in difficult installation

conditions:

Distance D (mm)

Angle X

18°

12°

10°

5°

0°

5.4 Connection

Caution!

Device damage due to incorrect voltage supply!

Malfunctions may occur if the ripple is too high or if the output voltage is not

regulated.

Use only approved, regulated voltage supplies

Caution!

The remote (receiver) may be damaged by voltage spikes if cables that are too

long are used! To satisfy the EMC requirements, the cables must not be longer

than 20 meters.

5.5 Series

connection

Two BIC systems can be connected in series.

Caution!

This cuts the power in half from 500 mA to 250 mA. The cable length between

the individual components in each case must not be larger than 20 m. An

angular offset can no longer be guaranteed. For that reason, the systems

should be positioned accurately. It is not possible to have an air gap larger than

5mm.

No.

Legend for graphic:

Balluff components

Profibus controller

Balluff power supply

BAE PS-XA-1W-24-050-003

Balluff IO-Link master

BNI PBS-502-001-Z001

4+5

BIC IO-Link system

BIC 1I0-I2A50-M30MI3-SM4A4A

BIC 2I0-I2A50-M30MI3-SM4A5A

Balluff sensor hub

BNI IOL-104-000-K006

Balluff sensor hub alternative to 6

BNI IOL-104-000-K021

Balluff Inductive Coupler

Base BIC 1I0-I2A50-M30MI3-SM4A4A and

Remote BIC 2I0-I2A50-M30MI3-SM4A5A

6Technical data for "Base"

6.1 Dimension

6.2 Mechanical data

Housing material

Brass

Degree of protection as per

IEC 60529

IP 67 (only in plugged-in and screwed-down state)

Connection type

M12, A-coded

Dimensions (D x L in mm)

M30 X 100

Weight

Approx. 160 g

Tightening torque

70 Nm

6.3 Operating

conditions

Transmission distance

1 to 5 mm

Operating temperature Ta

0 °C to 55 °C

Storage temperature range

-25 °C to 75 °C

EMC

EN 61000-4-2/3/4/5/6

EN 55011

Severity 4ª/3ª/4B/2ª/3ª

Size 1, Cl. A

Vibration

EN 60068-2-6, EN 60068-2-27

Shock

EN 60068-2-29, EN 60068-2-64

6.4 Electrical data

Supply voltage

24 V DC +-10% , acc. to EN 61131-2

Operating current at 24 V

Max. 1 A

Standby current

Max. 100 mA

Overload protection

Yes

6.5 Electrical

connection

M12, 4-pin, connector

Signal

Meaning

+24 V

Input voltage

GND,

C/Q, IO Link

Balluff Inductive Coupler

Base BIC 1I0-I2A50-M30MI3-SM4A4A and

Remote BIC 2I0-I2A50-M30MI3-SM4A5A

www.balluff.com

7Technical data for "Remote"

7.1 Dimension

Connector

SM4A5A

7.2 Mechanical data

Housing material

Brass

Degree of protection as per

IEC 60529

IP 67 (only in plugged-in and screwed-down state)

Connection type

M12, A-coded / Cable PUR

Dimensions (D x L in mm)

M30 X 106

Weight

Approx. 160 g

Tightening torque

70 Nm

7.3 Operating conditions

Transmission distance

1 to 5 mm

Operating temperature Ta

0 °C to 55 °C

Storage temperature range

-25 °C to 75 °C

EMC

EN 61000-4-2/3/4/5/6

EN 55011

Severity 4ª/3ª/4B/2ª/3ª

Size 1, Cl. A

Vibration

EN 60068-2-6, EN 60068-2-27

Shock

EN 60068-2-29, EN 60068-2-64

7.4 Electrical data

Supply voltage

24 V DC +-5 %

Output current

500 mA

Short-circuit protected

Yes

Output peak current

Max. 800 mA

Operational readiness

< 100 ms

7.5 Electrical connections

M12, 5-pin, socket

Signal

Meaning

+24 V

Output voltage

GND

C/Q, IO Link

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