Beckhoff CP60 Series Bedienungsanleitung

Installation and Operating instructions for

Built-in Control Panel CP60xx

Version: 1.4

Date: 2007-10-19

General Notes

Table of contents

General Notes 2

Notes on the documentation 2

Liability conditions 2

Description of safety symbols 2

Basic safety measures 3

Operator's obligation to exercise diligence 4

Operator requirements 4

Product Description 5

Appropriate Use 5

Connections 5

Pin assignment 5

Connector description 5

CP-Link connection 5

Protective Earthing 5

CP-Link cable sets 6

Installation Instructions 7

Transport and Unpacking 7

Transport 7

Unpacking 7

Assembly 8

Assembly dimensions 8

Mounting of the Control Panel 9

Connecting the Control Panel 10

Connecting cables 10

Protective Earthing 10

Operating Instructions 11

Functional description 11

Keyboard codes 11

Servicing and maintenance 13

Cleaning the Control Panel 13

Servicing 13

Replacing the fluorescent lamps in the display 13

Lamp sets 14

Emergency procedures 14

Shutting down 14

Disposal 14

Troubleshooting 15

Fault correction 15

Service and Support 16

Beckhoff's branch offices and representatives 16

Beckhoff headquarters 16

Beckhoff Support 16

Beckhoff Service 16

Appendix 17

Technical data 17

Approvals 17

FCC: Federal Communications Commission Radio Frequency Interference

Statement 17

FCC: Canadian Notice 17

CP60xx 1

General Notes

Notes on the documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For this reason, the

documentation may not always be have been fully checked for consistency

with the performance data, standards or other characteristics described.

None of the statements in this manual represent a guarantee for as set out

in § 443 of the German Civil Code or a statement about the assumed use

according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the

German Civil Code. In the event that it contains technical or editorial errors,

we retain the right to make alterations at any time and without warning. No

claims for the modification of products that have already been supplied

may be made on the basis of the data, diagrams and descriptions in this

documentation.

party use of this publication, whether in whole or in part, without the written

permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

2CP60xx

General Notes

Basic safety measures

Warning

Before opening the control panel housing, and whenever the control

panel is not being used for control purposes (such as during

functional checks after a repair), all parts of the equipment must first

be switched off, after which the control panel is to be disconnected

from the equipment.

Disconnect the device by unplugging the connectors on the Control Panel

side.

Items of equipment that have been switched off must be secured

against being switched on again.

Danger

Displays used for the control panel’s LC-display are operated with a

voltage of up to 1000 V, depending on type. For that reason:

The supply voltage must be disconnected before the housing of the

Control Panel is opened.

Note

Assembly work on the Control Panel during operation may damage the

panel:

• if metal objects such as screws or tools fall onto operating circuit

boards.

• if connecting cables internal to the control panel are removed or

inserted during operation

CP60xx 3

General Notes

Operator's obligation to exercise diligence

The operator must ensure that

• the Control Panel is only used for its intended purpose (see

Product Description section);

• the Control Panel is only operated in a sound condition and in

working order;

• the instruction manual is in good condition and complete, and

always available for reference at the place of installation of the

Control Panel;

• the Control Panel is operated, maintained and repaired only by

suitably qualified and authorised personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• none of the safety and warning notes attached to the Control Panel

are removed, and all notes remain legible.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Control Panel is

used, national regulations governing the controllers of such machines will

apply, and must be observed by the operator. These regulations cover,

amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Procedure in the event of a

fault

In the event of faults at the Control Panel, the list in the section

Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Read the operating

instructions

Anyone who uses the Control Panel must have read these operating

instructions.

Software knowledge Every user must be familiar with all the functions of the software installed

on the Control Panel to which he has access.

4CP60xx

Product Description

Appropriate Use

The CP60xx Control Panel is designed for industrial application in machine

and plant engineering. An aluminium housing contains a TFT display,

touch screen/pad (optional) and a PC keyboard (optional). The Control

Panel is installed in the front of control cabinets.

Do not use the Control

Panel in areas of explosive

hazard

The Control Panel must not be used where there is a risk of

explosion.

Connections

Control Panel CP60xx

connections

Pin assignment

Pin Signal

1 RXD

2 GND

CP-Link A

Data

BNC-connector

CP-Link

Pin Signal

1 TXD, Power supply

2 GND

CP-Link B

Data, Power supply

BNC-connector

Connector description

CP-Link connection

CP-Link The CP-Link connection allows data transmission between Control Panel

and CP-Link-Interface card of the Industrial-PC and providing the Control

Panel with the supply voltage. Two coaxial cables are required, the cable

length between Control Panel and Industrial-PC amounts to at most 100 m.

The red point on the CP-Link card and the red marking at the coaxial cable

or at the bend protection allow better orientation while connecting the

system.

Protective Earthing

The low resistance protective earthing connection is

established via the ground bolt, which is located at the rear of

the housing.

CP60xx 5

Product Description

CP-Link cable sets

Coaxial

cable

CP-Link cable with BNC-connectors

C9900-K114 - Length 3 m (cable type Belden H155, bend radius 35 mm)

C9900-K115 - Length 5 m (cable type Belden H155, bend radius 35 mm)

C9900-K116 - Length 10 m (cable type Belden H155, bend radius 35 mm)

C9900-K117 - Length 15 m (cable type Belden H155, bend radius 35 mm)

C9900-K118 - Length 20 m (cable type Belden H155, bend radius 35 mm)

C9900-K119 - Length 30 m (cable type Aircell7, bend radius 25 mm)

C9900-K120 - Length 35 m (cable type H2000FLEX, bend radius 50 mm)

C9900-K121 - Length 50 m (cable type H2000FLEX, bend radius 50 mm)

C9900-K122 - Length 65 m (cable type H2000FLEX, bend radius 50 mm)

C9900-K123 - Length 70 m (for easy installation at the PC and the mounting

arm: 1 m Aircell7 + 61 m Cellflex + 8 m Aircell7)

C9900-K124 - Length 80 m (for easy installation at the PC and the mounting

arm: 1 m Aircell7 + 71 m Cellflex + 8 m Aircell7)

C9900-K125 - Length 90 m (for easy installation at the PC and the mounting

arm: 1 m Aircell7 + 81 m Cellflex + 8 m Aircell7)

C9900-K126 - Length 100 m (for easy installation at the PC and the mounting

arm: 1 m Aircell7 + 91 m Cellflex + 8 m Aircell7)

Note

For the connection of one Control Panel to an Industrial-PC, one CP-Link

cable set is required. Each set contains 2 cables.

6CP60xx

Installation Instructions

Please also refer to chapter General Notes.

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical

data).

Transport

Despite the robust design of the unit, the components are sensitive to

strong vibrations and impacts. During transport, your Control Panel should

therefore be protected from excessive mechanical stress. Therefore,

please use the original packaging.

Warning

Danger of damage to the unit!

If the device is transported in cold weather or is exposed to extreme

variations in temperature, make sure that moisture (condensation) does not

form on or inside the device.

Prior to operation, the unit must be allowed to slowly adjust to room

temperature. Should condensation occur, a delay time of approximately 12

hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:

1.Remove packaging.

2.Do not discard the original packaging. Keep it for future relocation.

3.Check the delivery for completeness by comparing it with your order.

4.Please keep the associated paperwork. It contains important

information for handling the unit.

5.Check the contents for visible shipping damage.

6.If you notice any shipping damage or inconsistencies between the

contents and your order, you should notify Beckhoff Service.

CP60xx 7

Installation Instructions

Assembly

Assembly dimensions

The illustration shows the measurements of the Control Panel. Please refer

to the tables for cutout dimensions. All dimensions are in mm.

Control Panel CP600x

Dimensions a b t A B

CP6009 6,5“ Display 272,3 181 42 258,3 167

CP6000 10“ Display 370 336 32 356 322

CP6001 12“ Display 372,2 342,2 32 358,2 328,2

CP6002 15“ Display 430,4 403 32 416,4 389

Wall thickness 2-5

Control Panel CP601x

Dimensions a b t A B

CP6019 6,5“ Display 272,3 221 42 258,3 207

CP6010 10“ Display 370 336 32 356 322

CP6011 12“ Display 372,2 342,2 32 358,2 328,2

CP6012 15“ Display 430,4 403 32 416,4 389

Control Panel CP602x

Dimensions a b t A B

CP6029 6,5“ Display 340,4 221 42 326,4 207

CP6020 10“ Display 414 336 32 400 322

CP6021-0000/1 12“ Display 414 336 32 400 322

CP6021-0002 12“ Display 444,2 336 32 430,2 322

CP6022 15“ Display 519,4 378,2 32 505,4 364,2

Control Panel CP603x

Dimensions a b t A B

CP6030 10“ Display 410,4 378,2 32 396,4 364,2

CP6031-0000/1 12“ Display 410,4 378,2 32 396,4 364,2

CP6031-0002 12“ Display 430,4 378,2 32 416,4 364,2

CP6032 15“ Display 489,4 418,2 32 475,4 404,2

8CP60xx

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