Beckhoff CP6608 Bedienungsanleitung

Installation and Operating instructions for

Built-in Control Panel CP6608

Version: 1.0

Date: 2008-02-07

General Notes

Table of contents

General Notes 2

Notes on the documentation 2

Liability conditions 2

Description of safety symbols 2

Basic safety measures 3

Operator's obligation to exercise diligence 4

Operator requirements 4

Product Description 5

Appropriate Use 5

Connections 5

Pin assignment 5

Connector description 6

Serial interface 6

USB interfaces 6

Network interfaces 6

Power supply 6

Status-LEDs 6

Ordering Option 6

Installation Instructions 7

Transport and Unpacking 7

Transport 7

Unpacking 7

Assembly 8

Assembly dimensions 8

Mounting of the Control Panel 9

Fitting the cable 10

Cable Cross Sections 10

Material for assembling the connector 10

Assembling the connector 10

Connecting the Control Panel 11

Connecting cables 11

Operating Instructions 12

Functional description 12

Servicing and maintenance 13

Cleaning the Control Panel 13

Replacing the battery on the motherboard 13

Servicing 13

Replacing the fluorescent lamps in the display 13

Emergency procedures 13

Shutting down 13

Disposal 13

Troubleshooting 14

Fault correction 14

Service and Support 15

Beckhoff's branch offices and representatives 15

Beckhoff headquarters 15

Beckhoff Support 15

Beckhoff Service 15

Appendix 16

Technical data 16

Approvals 16

FCC: Federal Communications Commission Radio Frequency Interference

Statement 16

FCC: Canadian Notice 16

CP6608 1

General Notes

Notes on the documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For this reason, the

documentation may not always be have been fully checked for consistency

with the performance data, standards or other characteristics described.

None of the statements in this manual represent a guarantee for as set out

in § 443 of the German Civil Code or a statement about the assumed use

according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the

German Civil Code. In the event that it contains technical or editorial errors,

we retain the right to make alterations at any time and without warning. No

claims for the modification of products that have already been supplied

may be made on the basis of the data, diagrams and descriptions in this

documentation.

party use of this publication, whether in whole or in part, without the written

permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

2CP6608

General Notes

Basic safety measures

Warning

Before opening the control panel housing, and whenever the control

panel is not being used for control purposes (such as during

functional checks after a repair), all parts of the equipment must first

be switched off, after which the control panel is to be disconnected

from the equipment.

Disconnect the device by unplugging the connectors on the Control Panel

side.

Items of equipment that have been switched off must be secured

against being switched on again.

Danger

Displays used for the control panel’s LC-display are operated with a

voltage of up to 1000 V, depending on type. For that reason:

The supply voltage must be disconnected before the housing of the

Control Panel is opened.

Note

Assembly work on the Control Panel during operation may damage the

panel:

• if metal objects such as screws or tools fall onto operating circuit

boards.

• if connecting cables internal to the control panel are removed or

inserted during operation

CP6608 3

General Notes

Operator's obligation to exercise diligence

The operator must ensure that

• the Control Panel is only used for its intended purpose (see

Product Description section);

• the Control Panel is only operated in a sound condition and in

working order;

• the instruction manual is in good condition and complete, and

always available for reference at the place of installation of the

Control Panel;

• the Control Panel is operated, maintained and repaired only by

suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• none of the safety and warning notes attached to the Control Panel

are removed, and all notes remain legible.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Control Panel is

used, national regulations governing the controllers of such machines will

apply, and must be observed by the operator. These regulations cover,

amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Procedure in the event of a

fault

In the event of faults at the Control Panel, the list in the section

Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Read the operating

instructions

Anyone who uses the Control Panel must have read these operating

instructions.

Software knowledge Every user must be familiar with all the functions of the software installed

on the Control Panel to which he has access.

4CP6608

Product Description

Appropriate Use

The CP6608 Control Panel is designed for industrial application in machine

and plant engineering. A steel plate housing with aluminum front contains a

TFT display and a touch screen (optional).

The Control Panel is installed in the front of control cabinets.

Do not use the Control

Panel in areas of explosive

hazard

The Control Panel must not be used where there is a risk of

explosion.

Connections

Control Panel CP6608

connections

X 102 X105 X107

X106

Pin assignment

Pin Signal Pin Signal

1 CD 6 DSR

2 RxD 7 RTS

3 TxD 8 CTS

4 DTR 9 RI

X 102

Serial interface

D-SUB plug 9-pin (RS 232)

5 GND

Pin Signal Pin Signal

1 5V 3 D+

2 D- 4 GND

X103, X104

USB out

USB Type-A twin circuit board mounting

(FCI 72309-0030B USB Double Receptacle

A-Type)

Pin Signal Pin Signal

Housing Screen 5 n.c.

1 TD + 6 RD -

2 TD - 7 n.c.

3 RD + 8 n.c.

X 105, X 106

Network

RJ-45 connector (Ethernet 10/ 100 MBit) 4 n.c.

X107

Power

Socket 5-pol RM3.50 Sw Screw Clamp

BL3.5/180F (WEIDMÜLLER 1615810000)

Pin Function

1 NC

2 NC

4 -

5 +

24 V DC

Power Supply

CP6608 5

Product Description

Connector description

Serial interface

COM1

The Control Panel is equipped with a COM1 (X 102) serial interface (Type

RS232) for the connection of serial peripheral devices.

USB interfaces

USB out The two USB interfaces (X 103, X104) (connector type A) are used for

connecting peripheral devices with USB connection.

USB2.0 standard is supported.

Network interfaces

Network The RJ-45 sockets (X 105, X 106) enable connection of the Control Panel

to a 10/ 100 MBit Ethernet network.

Power supply

Power The power supply for the Control Panel is established via the

socket (X 107).

Status-LEDs

Description of the Status-

LEDs

The Status-LEDs are located near the Power Connector.

P101 - -

P102 24 V in Power Supply is established

P101

P102

Ordering Option

Option

C9900-E197 “Economy"-Einbau-Control-Panel CP6608

Version: Building Automation

18 pin connector instead of RS232 serial port with 2 digital inputs for

24 V, 2 digital outputs for 24 V, PT100 sensor input, stereo sound line out

and microphone in

6CP6608

Installation Instructions

Please also refer to chapter General Notes.

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical

data).

Transport

Despite the robust design of the unit, the components are sensitive to

strong vibrations and impacts. During transport, your Control Panel should

therefore be protected from excessive mechanical stress. Therefore,

please use the original packaging.

Warning

Danger of damage to the unit!

If the device is transported in cold weather or is exposed to extreme

variations in temperature, make sure that moisture (condensation) does not

form on or inside the device.

Prior to operation, the unit must be allowed to slowly adjust to room

temperature. Should condensation occur, a delay time of approximately 12

hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:

1.Remove packaging.

2.Do not discard the original packaging. Keep it for future relocation.

3.Check the delivery for completeness by comparing it with your order.

4.Please keep the associated paperwork. It contains important

information for handling the unit.

5.Check the contents for visible shipping damage.

6.If you notice any shipping damage or inconsistencies between the

contents and your order, you should notify Beckhoff Service.

CP6608 7

Installation Instructions

Assembly

Assembly dimensions

Control Panel CP6608 All dimensions are in mm.

Required cutout

8CP6608

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