Berkel PM60 Betriebsanleitung
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IMPORTANT NOTICE
This manual contains Important Safety
Instructions which must be strictly
followed when using this equipment.
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NOTICIA IMPORTANTE
Este manual contiene importantes instrucciones
de seguridad que deben ser seguidas el pie de la
letra cuando utilice esta maquina.
BK46703 (November 2003)
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Berkel’s mixers are designed to mix bakery and deli type food products
safely and efficiently. However, unless the operator is properly trained and
supervised, there is the possibility of a serious injury. It is the responsibility
of the owner to ensure that this mixer is used properly and safely, strictly
following the instructions contained in this manual and any requirements of
local law.
No one should use or service this mixer without proper training and supervi-
sion. All operators should be thoroughly familiar with the procedures con-
tained in this manual. Even so, Berkel cannot anticipate every circumstance
or environment in which its mixers will be used. You, the owner and opera-
tor, must remain alert to the hazards posed by the function of a mixer—par-
ticularly the rotating tools. No one under 18 years of age should operate this
equipment. If you are uncertain about a particular task, ask your supervisor.
This manual contains a number of safe practices in the General Safety In-
struction Section. Additional warnings are placed throughout this manual.
WARNINGS RELATED TO YOUR PERSONAL SAFETY ARE INDI-
CATED BY:
WARNING
If any warning label, wall chart or manual becomes misplaced, damaged or
illegible, please contact your nearest distributor or Berkel directly, for a
free replacement.
Remember, however, THIS MANUAL OR THE WARNING LABELS
DO NOT REPLACE THE NEED TO BE ALERT AND TO USE
YOUR COMMON SENSE WHEN USING THIS MIXER.
PM60 & PM80 OWNER/OPERATOR MANUAL • 1
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Page
General Safety Instructions ............................................................................................................... 2-3
Equipment Description ........................................................................................................................ 4
The Basics............................................................................................................................................ 5
Installation ........................................................................................................................................... 5
Operating Instructions ......................................................................................................................... 6
Product Suggestions ............................................................................................................................. 8
Bowl Accessories ............................................................................................................................... 10
Attachments ....................................................................................................................................... 10
Taper Hub Attachments ......................................................................................................................11
Cleaning and Sanitizing ....................................................................................................................... 11
Troubleshooting ................................................................................................................................. 12
Repair Parts/Repair Service ............................................................................................................... 12
Specifications..................................................................................................................................... 13
Capacity Chart ................................................................................................................................... 14
Warranty............................................................................................................................................. 15
The Berkel Company • World’s Leading Manufacturer of Slicer and Food Processing Equipment
%(5.(/&203$1<
4406 Technology Drive · South Bend, Indiana 46628-9700
574/232-8222 · Fax 574/232-8116
(800) 348-0251
Form No. OMPM60/80-1103N Printed in USA Berkel Company Part No. 3175-00937
Printed in USA Berkel Company Part No. 3175-00937
PELIGRO
CUCHILLA FILOSA
Para evitar serios accidentes a su persona
siga las instrucciones de este manual
y
1. NUNCA utlice esta maquina sin previa instruccion y
autorizacion de su supervisor.
2. Apague y desconecte la maquina antes de limpiar, sanitizar, o
arreglar.
3. LA MáQUINA DEBE apoyarse sobre un nivel solido y plano.
4. EN CASO de que la maquina se trabe,
apague y desconcte antes de sacar lo
que la obstruye.
5. SIEMPRE apague la batidora antes de
colocar los accessorios.
6. UTILIZE unicamente los repuestos
provistos por el fabricante.
7. MANTENGA manos, brazos, cabello y
ropa suelta LEJOS de toda parte en movimiento de la máquina.
8. NUNCA ponga las manos en el tazon cuando la batidora esta
operando.
9. NUNCA toque los utensilios en rotacion.
10. El tapacubo debe estar en su lugar cuando los accesorios no se
estan usando.
11. EN CASO de que los membretes de ‘PELIGRO’ se
desprendan de la máquina o sean illegibles, llame al fabricante
o a su representante de service Berkel para que lo reemplace
sin cargo.
2 •
PM60 & PM80 OWNER/OPERATOR MANUAL
WARNING
ROTATING TOOLS
To avoid serious personal injury
follow all the instructions in this manual
and
1. NEVER touch this machine without training and authorization
by your supervisor.
2. TURN OFF AND UNPLUG machine before cleaning,
sanitizing or servicing.
3. MACHINE MUST BE on solid level support.
4. SHOULD MACHINE JAM, turn off and
unplug before removing obstruction.
5. ALWAYS turn off the mixer before
fitting attachments and accessories.
6. USE ONLY the attachments and
accessories provided by the
manufacturer.
7. KEEP hands, arms, hair and loose clothing
clear of all moving parts.
8. NEVER put hands in bowl when mixer is
in operation.
9. Never touch rotating tools.
10. The attachment hubcap must be in place when the attachments
are not being used.
11. SHOULD any warning label on a machine come off or become
unreadable contact the manufacturer or your Designated
Berkel Service Location for a free replacement.
PM60 & PM80
OWNER/OPERATOR MANUAL •
3
E48,30(17'(6&5,37,21
Auxiliary Hub
Shift Lever
Bowl
Bowl Guard
Bowl Lock
Bowl Lift Wheel
Start/Stop/Emergency
Stop
4 •
PM60 & PM80 OWNER/OPERATOR MANUAL
T+(%$6,&6
The models PM60 and PM80 planetary mixers are designed for mixing doughs, cremes, potatoes,
mixes, sauces and toppings. They have bowl guards, no-volt release, 99-minute timers and 3 or 6
fixed speeds. They come equipped with a #12 taper hub for accepting any #12 attachment. The
optional VSPH can be used for slicing shredding and grating, while the FCMC can be used for
chopping and grinding.
REVIEW THIS MANUAL COMPLETELY BEFORE USING YOUR MIXER.
I167$//$7,21
SAFE OPERATION REQUIRES PROPER
INSTALLATION AND AN ADEQUATE WORK AREA.
*HQHUDO
1. Berkel suggests having an Authorized Berkel Service Technician install your mixer. A list of
Designated Berkel Service Locations (DBSL) can be found at www.berkel.com. This technician
will demonstrate the operation of the mixer.
2. Remove the wooden crating from around the mixer. Loosen and remove the 4 lag bolts (15/16”
or 24mm) holding the mixer to the shipping skid.
3. Install the mixer in a well-lighted area with adequate, unobstructed space so the operator can
move about freely. This location must also be solid and level.
4. Never by-pass the mixer’s electrical switches or circuits. Never activate the mixer using a wall
switch. A licensed electrician, according to local codes, should wire 220-volt mixers.
WARNING
To prevent the possibility of electrical shock, the mixer must be grounded.
5. Before attaching any accessories/attachments to the mixer, refer to the operating instructions on
page 6 and turn on the mixer in low speed. Check that the rotation of the planetary matches the
sticker on the front of the mixer. If the rotation does not match the sticker, then turn off immedi-
ately and contact a qualified electrician to check the wiring. The direction must match the label.
Make sure the mixer is running smoothly with no obstruction.
PM60 & PM80
OWNER/OPERATOR MANUAL •
5
6. Make sure the warning labels supplied with the mixer are in place. The warning labels are:
a. Read Owners Manual (3175-00755) above the start/stop switch on the right side of the
machine
b. Keep Hands Clear (3175-00777) on the left side of the machine
7. Put the dough hook on the planetary and turn on the mixer in low speed. Check to see that there
is clearance between the bowl and the dough hook at all times. The clearance between the dough
hook and the bowl has been preset at the factory and should be approximately ¼”.
8. The gearbox in your mixer is permanently lubricated and will require no additional lubrication by
the customer.
O3(5$7,1*,16758&7,216
FOR MACHINES WITH POWER BOWL LIFT
1. Emergency Stop – Push in to stop the mixer. Twist so that it will pop back out before the mixer
can be restarted.
2. Stop – Stops the mixer.
3. Start – Starts the mixer.
4. Timer – Shows the time in minutes that remain before the mixer will shut off.
5. + – Adds time to the timer.
6. - – Subtracts time from the timer.
7. Timer Setting Button – Turns the timer on or off, for timed or continuous mixing.
8. Motor Speed – On the 6 speed machines, toggles between the 3 low speeds to the 3 high speeds.
9. Up – On the power bowl lift machines, raised the bowl and cradle.
10. Down – On the power bowl lift mchines, lowers the bowl and cradle.
11
2
3
EMERGENCY STOP
STOP START
TIMER
min
TIMER SETTING
BUTTON
MOTOR
SPEED
UP DOWN
BOWL
FAST
SLOW
6 •
PM60 & PM80 OWNER/OPERATOR MANUAL
FOR MACHINES WITHOUT POWER BOWL LIFT
1. Emergency Stop – Push in to stop the mixer. Twist so that it will pop back out before the mixer
can be restarted.
2. Stop – Stops the mixer.
3. Start – Starts the mixer.
4. Timer – Shows the time in minutes that remain before the mixer will shut off.
5. + – Adds time to the timer.
6. - – Subtracts time from the timer.
7. Timer Selector – Turns the timer on or off, for timed or continuous mixing.
8. Motor Speed Selector – On the 6 speed machines, toggles between the 3 low speeds to the 3
high speeds.
1. Rotate the bowl guard as far to the left as possible.
2. Lower the bowl yoke to its lowest position using the bowl lift wheel or the power bowl lift.
3. Install mixing bowl onto bowl yoke pins. Make sure the pin on the rear of the bowl properly
engages with rear of bowl yoke. Rotate the two clips on the yoke to lock the bowl to the yoke.
4. Slip the desired attachment to the beater shaft and rotate to the left to lock it in place.
5. Refer to the capacity chart on page 14 and then fill the mixing bowl with the ingredients.
6. Raise the bowl to its fully up position. The mixer will not start until the bowl is fully up.
7. Rotate the bowl guard fully to the right. The mixer will not start until the bowl guard is fully
to the right.
8. Your mixers are equipped with a 99-minute timer. If the mixing sequence is timed, then press
the arrow keys until the desired time is displayed. If you want to run the machine continuously,
then turn the timer off so that no display is shown. The mixer will not start if the display is lit
up, yet shows “0”.
9. Put the mixer in position 1 (low speed) and press the start button. On the 3-speed machine
there are 3 low speeds and on the 6-speed machine, there are three low speeds and three high
speeds. The chart below shows the three or six speeds:
1st Low 40 rpm 1st High 80 rpm
2nd Low 66 rpm 2nd High 132 rpm
3rd Low 113 rpm 3rd High 226 rpm
Power Source
Start
Stop
1
2
3
2Motor Speed
Selector
High
Timer
Selector
Low
Timer
Emergency Shut Off
PM60 & PM80
OWNER/OPERATOR MANUAL •
7
SPEED SELECTIONS
SPEED MIXTURES
Speed 1 (Low) Heavy mixture (bread dough, heavy batters and potatoes)
Speed 2 (Medium) Lighter mixtures (light dough, which must rise quickly, cake batters and
some whipping operations)
Speed 3 (High) Light work (shipping cream, beating eggs and mixing thin batters)
10. Check to see that there is clearance between the bowl and the dough hook at all times. The
clearance between the dough hook and the bowl has been preset at the factory and should be
approximately ¼”. If not, then contact you nearest DBSL.
11. Your mixer is supplied with an electrical overload. The condition that caused the overload
should be rectified before the mixer is restarted. Three signs that the motor may be overloaded
are:
A. The attachment may rotate considerably slower.
B. The attachment does not rotate at a uniform speed.
C. The overload circuit breaker is popped out.
Overloading can be avoided by:
A. Using the product capacity chart for recommended speeds and batch sizes.
B. Selecting a slower speed.
C. Reducing the ingredient batch size.
P52'8&768**(67,216
1. WHIPPING CREAM
The wire whip should be used for whipping cream. Cream to be whipped should be 24 hours
old, should contain 30% butter fat and should be well chilled, in fact near freezing temperature is
desirable, since the cooler the cream, the better the whipping. Warm cream may turn into butter
instead of whipped cream. To prevent splashing out of the bowl, start whipping the cream at
slow speed and increase the speed as the cream thickens.
2. EGG WHITES
Use the wire whip and be sure that the eggs are at room temperature and that both the mixing
bowl and wire whip are free from all traces of fat or oil, or the egg whites won’t whip. In some
installations one bowl will be kept and used exclusively for beating egg whites. Another bowl
will be used exclusively for the oily type mixes. Start beating the eggs at low speed and gradu-
ally increase the speed.
8 •
PM60 & PM80 OWNER/OPERATOR MANUAL
Andere Handbücher für PM60
2
Dieses Handbuch passt für folgende Modelle
1
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