Berner 413159 Bedienungsanleitung

Instruction Manual (EN)

Bedienungsanleitung (DE)

Notice d’utilisation (FR)

Instrucciones de manejo (ES)

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Manuál (SK)

PNEUMATIC BRAKE PISTON REWINDER SET 23

Art. 413159

PNEUMATIC BRAKE CALLIPER REWIND KIT 23

Item 413159

Operator's guarantee:

The operator guarantees that all persons working with the device:

• Have been instructed in the occupational health and safety and accident prevention regulations and are

familiar with the handling of the device.

• Have read and understood the operating instructions and the "Safety notices" section.

User's guarantee:

Before commencing the work, the user guarantees that he/she:

• Has been instructed in the occupational health and safety and accident prevention regulations and is

familiar with the handling of the device.

• Has read and understood the operating instructions and the "Safety notices" section.

• On ﬁnishing the work, to leave the workplace in such a way that no personal injuries or material damages

can occur in their absence.

Any modiﬁcations to the product whatsoever are prohibited:

Design modiﬁcations, conversions or attachments are not permitted and could result in personal injuries or

material damages.

Repairs:

Repairs to the device may be performed solely by trained persons. To ensure safety and function, only genuine

spare parts or special tools may be used.

• Lack of compliance with the operating instructions or safety instructions can lead to personal injuries or

material damages.

• Only qualiﬁed persons may operate, perform maintenance on or use the device.

• The safety notices must not be lost and should be kept in a location that is accessible to every user.

• Regular maintenance of the device is compulsory in order to satisfy the requirements of ISO 11148.

• If repairs have been performed and parts replaced, this must be documented.

• If the device is found to have a defect or deﬁciency, it must no longer be used until the problem has been

rectiﬁed.

• Only use genuine spare parts for repairs.

• Wear work gloves, safety goggles and ear protection.

• Wear snug-ﬁtting protective work clothing.

• Keep air tools away from children.

Dear Customer,

Before using the product for the ﬁrst time, it is important that you read the operating

instructions carefully and follow them.

GENERAL SAFETY NOTICES

• Only use adapters that are in perfect working order and specially designed for this purpose.

• Always attach adapters to the device as per the instructions.

• Keep hands away from the area between the piston and adapter when working with the device.

• Crush hazard.

• Keep jewellery such as necklaces or bracelets, and long hair or loose gloves away from the device.

• Do not use the device in rooms with a potentially explosive atmosphere.

• Do not aim the device at other persons.

• Do not run the device in idle with adapters attached.

• Replace adapters during maintenance or when not in use; disconnect the air supply to prevent personal

injuries or material damages.

• Air tools must not come into contact with sources of electricity.

• The device is not insulated against contact with sources of electricity.

• Please note the max. operating pressure of 8 bar.

• Make sure that this is not exceeded.

• Check that the hose connection is secure.

• Only disconnect the hose from the machine when it is not under pressure.

• Loose air hoses ﬂapping around can cause severe personal injuries or material damages.

• Watch out for the reaction torque when starting the device. In conﬁned spaces, this could cause hand

injuries.

• The user must be physically and mentally capable of operating the device and ensuring it is in safe

condition.

• Hazardous dust and fumes.

• Dust and fumes can be produced during operation of the device.

• These can cause harm to health, such as cancer, birth defects, asthma and/or dermatitis.

• To prevent this, a risk assessment should be carried out and control measures put in place.

• Vibrations during operation.

• Vibrations occur during operation, which can damage or disturb nerves or blood circulation in the

hands and arms.

• Do not transport the device with the air hose connected.

• Disconnecting the air hose can lead to severe personal injuries or material damages.

The device must be used exclusively for rewinding brake pistons. All other use is expressly prohibited!We

cannot accept any liability for injuries or damages resulting from inexpert or improper use, use for other

purposes or use not compliant with the safety instructions!

In cases of improper use, the user shall be liable for damages!

SPECIAL SAFETY NOTICES

Conditions for use

IG = Innengewinde/female thread AG = Außengewinde/male thread

2. Use, function and maintenance

1. Select an adapter with the correct size and pins (A).

2. Connect the adapter to the magnetic holder on the tip of the pneumatic rewind tool.

3. Connect the pneumatic rewind tool to the air hose.

4. Press the pressure relief button and turn the lever to adjust the length.

5. Attach the pneumatic rewind tool to the brake calliper.

6. Press the pressure switch to fasten the tool between the brake calliper and brake piston (B).

7. Make sure that the tool is securely fastened to the brake calliper.

8. Press and hold the pressure switch and turn the lever to wind the brake piston back into the cylinder.

9. After the piston has been rewound into the correct position, press the relief button to detach the pneumatic

rewind tool from the brake calliper (C).

1. Technical data

Model Weight Inner hose

diameter Working

pressure Max. pressure Air inlet Noise LpA

kg mm bar bar inch dB(A)

414274 1,5 10 6-8 10 1/4" AG 20

A B C

Pressure spindle

Lever Pressure switch

Relief button

Magnetic holder

3. Application List

The following application is for reference only. Other vehicle applications are possible.

Forsome vehicle models, there may be several matching adapters due to dierences in body

shape, engine size/displacement, and engine numbers.

Make Model Year No Make Model Year No

Alfa Romeo 155 1992-1997 3 Fiat Multipla 1999-2010 F

Alfa Romeo 164 1987-1998 3 Fiat Stilo 2001-2006 F

Alfa Romeo 164 1987-1998 N Fiat Stilo Multi 2003-2008 F

Audi A4 1994-2001 3 Fiat Croma 1987-1992 N

Audi Cabriolet 1991-2000 3 Ford Ford B1

Audi 100 1988-1990 N Ford Escort VI 1992-1995 7

Audi 200 1988-1990 N Ford Scorpio I 1986-1994 7

Audi 80 1987-1991 N Ford Sierra 1990-1993 7

BMW BMW B3 Ford Granada 1986-1994 7

BMW BMW B4 Ford Transit B2

Citroën Berlingo 1996-20 1 3 Ford C-Max 2007-2010 M

Citroën C2 2003-2009 3 Ford C-Max 2010-2018 M

Citroën C3 I 2002-2009 3 Ford Focus 2004-2016 M

Citroën Xsara 1998-2005 3 Ford Focus 2004-2018 M

Citroën Xsara Picasso 1999-2016 3 Ford Focus C-Max 2003-2007 M

Citroën ZX 1991-1998 3 Ford Focus Turnier 2010-2018 M

Citroën C5 2004-2016 K Ford Grand C-Max 2010-2018 M

Citroën C5 I 2001-2004 K Ford Kuga 2013-2018 M

Citroën C5 2008-2018 K1 Ford Tourneo Connect 2013-2018 M

Citroën C5 III Break 2008-2018 K1 Ford Transit Connect 2013-2018 M

Citroën C5 2008-2018 M Ford Galaxy 2006-2015 W

Dacia Duster 2010-2018 3 Ford S-Max 2006-2014 W

Dacia Logan 2004-2016 3 GM 1-7/8" diameter

pistons

Dacia Logan MCV 2007-2012 3 GM 2-1/8" diameter

pistons

Fiat Coupe 1993-2000 3 GM 2-1/2" diameter

pistons

Fiat Bravo 2006-2016 F Honda Civic 2005-20 1 3

Make Model Year No Make Model Year No

Honda Civic IV

Hatchback

1989-1991 B5 Renault Kangoo Express 1997-2016 3

Honda Civic VI

Aerodeck

1998-2001 B5 Renault Grand Kangoo 2008-2018 3

Honda Concerto 1989-1995 B5 Renault Laguna I 1993-2001 3

Honda CRX II 1987-1992 B5 Renault Megane I Classic 1996-2003 3

Honda Jazz II 2002-2008 B5 Renault Megane I Coach 1996-2003 3

Honda Accord IV

Aerodeck

1993-1993 E Renault Megane I Grandtour 1999-2003 3

Honda Accord V Coupe 1993-1998 E Renault Modus 2004-2018 3

Honda Legend I 1988-1990 E Renault Grand Modus 2004-2018 3

Honda Legend I Coupe 1987-1990 E Renault Safrane 1992-1996 3

Hyundai ix55 6 Renault Scenic I 3

Iveco Daily V 20 1-2014 B2 Renault Kangoo 2005-2018 4

Iveco Daily MK III 1997-2007 B2 Renault Kangoo Express 2003-2018 4

Iveco Daily MK IV 2006-2012 B2 Renault Espace 2002-2018 M

Iveco Daily MK VI 2014-2018 B2 Renault Laguna 2001-2018 M

Jaguar X-Type 2001-2009 4 Renault Laguna Sport

Tourer

2007-2018 M

Lancia Thema 1989-1992 N Renault Megane 2002-2016 M

Lancia Thema SW 1992-1994 N Renault Vel Satis 2002-2018 M

Lancia Thesis 2002-2009 W Renault Grand Scenic 2005-2016 W

Mazda RX-8 2003-2012 7 Renault Scenic 2005-2018 W

Mazda MX-5 III 2005-2014 E Saab 9-3 2002-2015 M

Mazda 3 Series 2008-2014 M Saab 9-3X 2009-2012 M

Mazda 5 Series 2010-2018 M Seat Ibiza 2002-2009 3

Mercedes C-Class 1993-2000 3 Seat Inca 1995-2003 3

Mercedes E-Class 1993-1995 3 Seat Toledo 1991-1999 3

Mini R50, R53

Cooper

2001-2006 B5 Skoda Fabia I 1999-2008 3

Mini R50, R53

Cooper S

2002-2006 B5 Skoda Roomster 2006-2015 3

Mini R50, R53 One 2001-2006 B5 Suzuki Splash 2008-2018 3

Mitsubishi Colt III 1990-1992 F Suzuki Swift 2005-2017 3

Mitsubishi Colt IV 1992-1996 F Toyota Liteace 1992-1997 6

Mitsubishi Eclipse I 1991-1995 F Toyota Corolla 2000-2001 F

Mitsubishi Galant III 1984-1990 F Toyota Corolla Liftback 2000-2002 F

Make Model Year No Make Model Year No

Mitsubishi Galant IV 1988-1992 F Vauxhall 1-7/8" diameter

pistons

Mitsubishi Lancer IV 1988-1992 F Vauxhall 2-1/8" diameter

pistons

Nissan Micra 2003-2010 3 Vauxhall 2-1/2" diameter

pistons

Nissan Micra C+C 2005-2010 3 Vauxhall Zaﬁra 1998-2005 6

Nissan Note 3 Vauxhall Astra F

Nissan 300 ZX 1987-1990 7 Volvo C30 2006-2012 M

Nissan Primera 2002-2016 M Volvo C70 2006-2013 M

Nissan Urvan 1986-2000 M Volvo S40 2004-2012 M

Opel "1-7/8""

diameter

pistons"

8 Volvo V40 2012-2018 M

Opel "2-1/8""

diameter

pistons"

9 Volvo V50 2003-2012 M

Opel "2-1/2""

diameter

pistons"

0 Volvo S80 2006-2016 W

Opel Astra 1998-2009 6 Volvo XC60 2008-2018 W

Opel Astra H 2004-2014 6 Volvo XC70 2007-2018 W

Opel Zaﬁra A 1999-2005 6 VW Caddy 1995-2004 3

Opel Astra 1998-2009 F VW Golf 1991-1999 3

Opel Zaﬁra A 1999-2005 F VW Golf Cabriolet 1993-2002 3

Opel Signum 2003-2008 M VW Passat 1997-2001 3

Opel Vectra 1995-2003 M VW Polo 2001-2009 3

Opel Vectra C GTS 2002-2016 M VW Polo Classic 1995-2002 3

Peugeot 306 1993-2003 3 VW Transporter 1990-2003 3

Peugeot Partner 1996-2015 3 VW Vento 1991-1998 3

Peugeot Partner Origin 1996-2015 3 VW Golf II 1983-1991 N

Renault Clio 2005-2018 3 VW Jetta II 1990-1991 N

Renault Espace 1996-2002 3 VW Scirocco 1985-1992 N

Renault Kangoo BE BOP 2009-2018 3 VW Passat 2014-2018 W

4. Problems and causes

Symptom Possible cause Solution

Device loses power or does not work

1. Dirt in the motor

2. Not enough air pressure

3. Motor not oiled or rusty due

tolackofoil

4. Device has not been oiled

5. Worn bearings

1a. Oil the device with special air tool

oil and use this to clean the air tool

motor

1b. Open the device and clean it

2. Check the compressor and air hoses,

and the setting on the pressure

reducing valve

3. Oil the device as per the instructions

4. Oil the device as per the instructions

5. Replace the bearings

Reduced torque

1. Not enough lubrication

2. Pressure reducing valve incorrectly set

3. Not enough air pressure in the system

4. Striking mechanism worn

1. Lubricate the striking mechanism

2. Correctly set the pressure reducing

valve

3. Check the compressed air system

4. Replace the striking mechanism

Striking mechanism of device

is not working Striking mechanism is faulty Replace the striking mechanism

The device starts up on its own when

the air supply is connected

Extractor unit:

1. Valve is stuck

2. Rust in the tool balancer

3. Spring faulty or rusty

Replace the extractor unit

Water escapes from the air outlet of

the device

1. Water in the pressure tank of the

compressor

2. Water in the air hoses

1 Drain the pressure tank of the

compressor.

Oil the device and allow to run brieﬂy

2a. Install a water separator

2b. Install an air drier

3c. Oil the device and allow to run brieﬂy

5. Environmental notices

Never dispose of the device with normal household waste. Dispose of the device using an authorised waste

disposal company or your local waste disposal authorities.

Pay attention to the current regulations. In case of doubt, contact your waste disposal authorities. Ensure

thatall packaging materials are disposed of in an environmentally friendly manner.

PNEUMATIC BRAKE PISTON REWINDER SET 23

Art. 413159

Gewährleistung des Betreibers:

Der Betreiber gewährleistet, dass nur Personen mit dem Gerät arbeiten welche:

• Die in die Vorschriften der Arbeitssicherheit und Unfallverhütung eingewiesen und mit der Handhabung des

Gerätes vertraut sind.

• Die Bedienungsanleitung und das Kapitel „Sicherheitshinweise“ gelesen und verstanden haben.

Gewährleistung des Anwenders:

Der Anwender gewährleistet vor Arbeitsbeginn:

• In die Vorschriften der Arbeitssicherheit und Unfallverhütung eingewiesen und mit der Handhabung des

Gerätes vertraut zu sein.

• Die Bedienungsanleitung und das Kapitel „Sicherheitshinweise“ gelesen und verstanden zu haben.

• Nach Beendigung der Arbeit den Arbeitsplatz so zu verlassen, dass in Abwesenheit keine Personen- oder

Sachschäden entstehen können.

Veränderungen jeglicher Art an dem Produkt sind verboten:

Bauartbedingte Veränderungen, Umbauten oder Anbauten sind nicht gestattet und könnten zu Personen- oder

Sachschäden führen.

Reparaturen:

Reparaturen an dem Gerät sind nur von eingewiesenen Personen durchzuführen. Um die Sicherheit und

Funktion sicherzustellen, dürfen nur original Ersatzteile oder Spezialwerkzeuge verwendet werden.

• Wird der Bedienungsanleitung und den Sicherheitsanweisungen nicht folgegeleistet können Personen- oder

Sachschäden entstehen.

• Nur qualiﬁzierte Personen dürfen das Gerät bedienen, warten oder verwenden.

• Die Sicherheitshinweise dürfen nicht verloren gehen und sollten an einem für jeden Anwender zugängliche

Ort aufbewahrt werden.

• Eine regelmäßige Wartung des Gerätes ist verpﬂichtend um die Anforderungen von ISO 11148 zu gewähr

leisten.

• Wurden Reparaturen durchgeführt und musstenTeile getauscht werden, ist dies zu vermerken.

• Wird an einem Gerät ein Defekt oder Mangel festgestellt, ist dieses nicht mehr zu verwenden bis der Man

gel abgestellt ist.

• Zur Reparatur nur original Ersatzteile verwenden.

• Arbeitshandschuhe, Sicherheitsbrille tragen und Gehörschutz tragen.

• Enganliegende Arbeitsschutzkleidung tragen.

• Druckluftwerkzeuge gehören nicht in Kinderhände.

Sehr geehrter Kunde!

Vor Inbetriebnahme ist es wichtig, die Betriebsanleitung sorgfältig durchzulesen und

danach vorzugehen.

ALLGEMEINE SICHERHEITSHINWEISE

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