Berthold MicroPolar Brix ++ LB 565 Bedienungsanleitung

Concentration Meters

MicroPolar Brix (++)

LB 565

User’s Guide

Hardware Manual

39531BA2

Rev. Nr.: 08, 07/2023

MicroPolar Brix (++) LB 565

The units supplied should not be repaired by anyone other than Berthold Technolo-

gies Service engineers or technicians by Berthold Technologies.

In case of operation trouble, please address to our central service department (ad-

dress see below).

The complete user’s guide consists of the hardware manual and the software manual.

The hardware manual comprises:

mechanical components

installation

electrical installation

technical data

electrical and mechanical drawings

The software manual comprises:

operation of the evaluation unit

parameter description

basic setup

calibration

error messages

The present manual is the hardware description.

Subject to change without prior notice.

BERTHOLD TECHNOLOGIES GmbH & Co. KG

Calmbacher Str. 22 ⋅D-75323 Bad Wildbad

Switchboard: Service:

Phone +49 7081 177 0 Phone +49 7081 177 111

Fax +49 7081 177 100 Fax +49 7081 177 339

[email protected] [email protected]

www.Berthold.com

Table of Contents

MicroPolar Brix (++) LB 565 5

Table of Contents

Page

Chapter 1. Safety Summary 7

1.1 Symbols and Warnings 7

1.2 General Information 8

1.3 General Safety Instructions 9

Chapter 2. General Information 11

2.1 Use and Function 11

2.2 Frequency license 12

2.3 Intended Use 14

2.4 Explanation of Terms 15

Chapter 3. System Description 17

3.1 Principle of Measurement 17

3.2 Calculation of Measured Values 18

3.3 Temperature Compensation 19

3.4 Mechanical Components 20

3.4.1 Evaluation Units 21

3.4.2 Flow Cell 24

3.4.3 Container Probe 27

3.4.4 High-frequency Cable 31

3.5 Measurement Assembly on a Pipeline 33

3.6 Measurement Assembly on a Container 34

Chapter 4. Getting Started 35

4.1 Transport 35

4.2 Installation 35

4.2.1 FlowCell Installation 35

4.2.2 Container Probe Installation 37

4.2.3 Setting Up the Evaluation Unit 40

4.3 Connecting the Evaluation Unit 42

4.3.1 Connecting the HF Cable 42

4.3.2 Pin Configuration of the Connector Strip 45

4.3.3 Digital Outputs, Relay 49

Chapter 5. Service instructions 50

5.1 General Information 50

5.2 Wear Parts 51

5.3 Instrument Cleaning 53

5.4 Battery 54

5.5 Fuse Replacement 55

Chapter 6. Technical Data 57

6.1 Technical Data Evaluation Unit 57

6.2 Technical Data Sensors 60

6.3 Technical Data HF Cable 66

6.4 Format of Serial Data Output RS232 and RS485 68

Table of Contents

6 MicroPolar Brix (++) LB 565

Chapter 7. Certificates 69

7.1 EC Declaration of Conformity 69

7.2 Frequency License 72

Chapter 8. Technical Drawings 81

8.1 Dimensional Drawings of Evaluation Unit Housing 81

8.1.1 Evaluation Unit for MicroPolar Brix 81

8.1.2 Evaluation Unit for MicroPolar Brix ++ 82

8.2 Electrical Wiring Diagram 83

8.3 Dimensional Drawings Flow Cells 84

8.3.1 Type LB 5660-102-00X FlowCell DN 50 Flange, FDA 84

8.3.2 Type LB 5660-202-00X FlowCell DN 65 Flange, FDA 85

8.3.3 Type LB 5660-302-00X FlowCell DN 80 Flange, FDA 86

8.3.4 Type LB 5660-402-00X FlowCell DN 100 Flange, FDA 87

8.3.5 Type LB 5660-502-00X FlowCell DN 125 Flange, FDA 88

8.3.6 Type LB 5660-602-00X FlowCell DN 150 Flange, FDA 89

8.3.7 Type LB 5660-112-00X FlowCell DN 50 G-BS/M 90

8.3.8 Type LB 5660-212-00X FlowCell DN 65 G-BS/M 91

8.3.9 Type LB 5660-312-00X FlowCell DN 80 G-BS/M 92

8.3.10 Type LB 5660-412-00X FlowCell DN 100 G-BS/M 93

8.3.11 Type LB 5660-512-00X FlowCell DN 125 G-BS/M 94

8.3.12 Type LB 5660-612-00X FlowCell DN 150 G-BS/M 95

8.3.13 Type LB 5660-132-00X DN 50 96

8.3.14 Type LB 5660-232-00X DN 65 97

8.3.15 Type LB 5660-332-00X DN 80 98

8.3.16 Type LB 5660-432-00X DN 100 99

8.3.17 Type LB 5660-532-00X DN 125 100

8.3.18 Type LB 5660-632-00X DN 150 101

8.4 Dimensional Drawings Container Probes 102

8.4.1 Type LB 5650-01 102

8.4.2 Typ LB 5650-02 103

8.4.3 Type LB 5650-03 104

8.4.4 Type LB 5650-04 105

8.4.5 Type LB 5650-05 106

8.4.6 Type LB 5650-09 107

8.4.7 Installation Situation in Pipelines 108

8.5 Dimensional Drawings Container Flush Probes 109

8.5.1 Type LB 5651-01 109

8.5.2 Type LB 5651-02 110

8.5.3 Type LB 5651-03 111

8.5.4 Type LB 5651-04 112

8.5.5 Type LB 5651-05 113

8.5.6 Installation Situation in Pipelines 114

8.6 Installation Sheets for LB 5650 (Container Probe) 115

8.7 Installation Sheets for LB 5651 (Container Flush Probe) 117

Chapter 1. Safety Summary

MicroPolar Brix (++) LB 565 7

Chapter 1. Safety Summary

1.1 Symbols and Warnings

In this user manual, the term Berthold Technologies stands for the

company Berthold Technologies GmbH & Co.KG.

To rule out bodily injury and property damage, please keep in mind

the warning and safety instructions provided in this user manual.

They are identified by the following sings: DANGER, WARNING,

CAUTION or NOTICE.

Ind

icates imminent danger. If it cannot be avoided, death

or most severe personal injuries may be the consequence.

Indicates a possibly dangerous situation. The consequences

may be death or most severe personal injuries.

Indicates a possibly harmful

situation The consequences

may be minor or medium personal injuries.

Indicates a situation that may cause material damage

if the instructions are not followed.

IMPORTANT

Paragraphs with this symbol

provide important information on the

product and how to handle it.

TIP

Contains user tips and other useful information.

Chapter 1. Safety Summary

8 MicroPolar Brix (++) LB 565

Meaning of other symbols used in this documentation:

Warning: No intervention, do not alter anything

Requirement: Disconnect power

Requirement: Wear

safety boots

1.2 General Information

The most important safety measures a summarized in this user

manual. They supplement the corresponding regulations which must

be studied by the personnel in charge.

Please pay attention to:

the national safety and accident prevention regulations

the national assembly and installation directions

the generally recognized engineering rules

the information on transport, assembly, operation, service,

maintenance

the safety instructions and information in these operating in-

structions

the enclosed technical drawings and wiring diagrams

the characteristic values, limit values and the information on op-

erating and ambient conditions on the type labels and in the data

sheets

the signs on the devices

the country-specific licensing schemes

Chapter 1. Safety Summary

MicroPolar Brix (++) LB 565 9

1.3 General Safety Instructions

IMPORTANT

The equipment housings have IP 65 protection and are suitable for

outdoor applications. The units are factory tested and are delivered

in a condition that permits safe and reliable operation.

For outd

oor applications, the measuring systems must be protected

from direct sunlight and rain, for example by a suitable shelter.

IMPORTANT

Never change the installation and the parameter settings without a

full knowledge of these operating instructions, as

well as a full

knowledge of the behavior of the connected controller and the pos-

sible impact on the operating process to be controlled.

The systems may only be used in perfect technical condition and

only for the intended use!

Only let persons work with the systems who are mandated to do

this and are suitably qualified and adequately trained! Attachments

and changes to the systems which can affect the operational safety

and reliability are prohibited!

IMPORTANT

All

system components require non-

corrosive ambient conditions

during transport, storage and operation.

IMPORTANT

If liquid gets inside the instrument, cut off the power supply. The

equipment must be inspected and cleaned by an authorized service

center.

Ambient conditions

Chapter 1. Safety Summary

10 MicroPolar Brix (++) LB 565

Electrical hazards

Disconnect power to ensure that contact with live part is avoided

during installation and when servicing.

Disconnect the power supply before opening the instrument. Work

on open and live instruments is prohibited.

Caution! Potential hazards, material damage!

Device type:

LB 565

-12 MicroPolar Brix ++ (ID no. 51832-02)

When connecting the 24 V DC power supply, the + and

– poles

must be connected correctly. There is no reverse polarity protec-

tion!

Spare fuses must match

the rating specified by the device manu-

facturer. Short

-circuiting or manipulation is not permitted.

IMPORTANT

The LB 565 and all additional equipment must be connected to

mains via grounded connection.

IMPORTANT

The concentration meter LB 565 may

be installed, serviced and re-

paired only by qualified specialists.

Qualified specialists are persons who through professional training

have acquired sufficient skills in the respective field and who are

familiar with the relevant national industrial safety regulations, ac-

cident prevention directions, guidelines and accepted engineering

standards. They must be able to safely assess the results of their

work and they must be familiar with the contents of these user man-

ual.

Qualified persons

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