BETCO XT3 Bedienungsanleitung

XT3

27

Battery Burnisher

E12603-00

Operators Manual

Parts Schematic

TABLE OF CONTENTS

COVER PAGE 1

LEFT BLANK INTENTIONALLY 2

TABLE OF CONTENTS 3

SAFETY INSTRUCTIONS 4 - 5

XT3-27 SPECIFICATIONS 6

PROCEDURES FOR LOADING, TRANSPORTING, AND UNLOADING 7

OPERATING INSTRUCTIONS 8

BATTERY CHARGING 9

BATTERY MAINTENANCE 10

BATTERY CHARGER OPERATION 11

CHARGER SETTINGS FOR DIFFERENT BATTERIES 12

BATTERY DISCHARGE INDICATOR AND HOUR METER INFORMATION 13

PAD CHANGING INSTRUCTIONS 14

BALANCING INSTRUCTIONS 15

SERIAL NUMBER LOCATION AND SHIPPING EYEBOLT REPLACEMENT 16

XT3-27 BELT TENSIONING INSTRUCTIONS 17

XT3-27 WATERING SYSTEM INSTRUCTIONS 18 - 19

XT3-27 COVER AND HANDLE 20 - 21

XT3-27DECK, FRAME, AND WHEELS 22 - 23

XT3-27 MOTOR, PULLEYS, AND BELT 24 - 25

XT3-27 PAD DRIVER ASSEMBLY 26

XT3-27 ELECTRICAL 27 - 29

XT3-27 BATTERY CONNECTIONS AND WATERING CONNECTIONS 30 - 31

ELECTRICAL LAYOUT 32

WIRING LADDER DIAGRAM 33

WIRING HARNESS 34

TROUBLE SHOOTING 35

WARRANTY 36

SAFETY INSTRUCTIONS

Hazard Level Explanation or Description of Hazard Level

Failure to follow safety instructions labeled could result in severe

injury or death to the machine operator or others.

could result in injury to

the machine operator or others. Also, machine or property damage could

occur.

Failure to follow safety instructions labeled could result in damage

to the machine or other property.

This manual contains important information about your

machine. Read and understand all instructions before

operating the machine. Failure to read and follow the

instructions could result in injury to the person operating the

machine or injury to others. Damage to the machine or other

property could occur if instructions are not followed.

Do not operate this machine around any solvents, thinners, or other

flammable liquids or materials. Electrical sparks can cause a fire or even an

explosion.

Do not smoke around the machine. Also, keep all sparks and flames away

from the batteries. The batteries generate gases that can cause an

explosion.

Special care needs to be used when working on or near the batteries. Wear

eye protection. Do not lay tools on batteries, as they may short out battery

terminals. Do not wear metal jewelry, as it may short out battery terminals.

Charging batteries can be dangerous. Be aware that the battery charger

may have a relatively low voltage output, but the current output is very high

and therefore dangerous. Do not operate the charger if any parts of the

charger or charger cords are damaged. Do not stand on a wet floor when

connecting or disconnecting charger to the power outlet or to the

machine.

Safety Instructions are continued on the next page

BETCO CORP. 6/22/07 Page 4 XT3 BATTERY BURNISHER

SAFETY INSTRUCTIONS

Battery acid is dangerous. Wear eye and face protection, hand protection,

and body protection when working on and around batteries. If you get acid

on your skin, wash off immediately. If you get acid on your clothing, remove

clothing and wash any skin that was in contact with the clothing. Baking

soda mixed with water will help to neutralize the acid on your skin.

The machine is very heavy, so be very careful when loading, transporting,

and unloading the machine.

Keep all body parts, clothing, and objects away from moving parts.

Operate machine from the rear, not from the side.

Disconnect a wire to the batteries before working on the machine.

Do not operate machine with charger plugged in.

Do not operate machine with any parts damaged or missing.

Do not operate close to stairs, loading docks, or other drop-offs. Do not park

machine in such a manner that it could roll, forward or backward, off a

drop-off.

Authorized personnel must perform maintenance and repairs. Do not alter or

modify the machine, unless authorized by the manufacturer.

Do not expose the electrical components to water or excessive moisture.

Always put caution signs around the areas that are being cleaned.

Do not use machine as a “ladder”. Do not use machine as a “forklift” to

push stuff around. Do not ride or let anyone ride on the machine.

Your machine warranty may be voided if parts other than PowerBuff parts

are used.

BETCO CORP. 6/22/07 Page 5 XT3 BATTERY BURNISHER

XT3 - 27 Product Specifications

Burnish path: 27”

Pad size: 27”

Motor: Maintenance Free, brushless, rated at 5 hp.

Motor controller: Monitors and maintains consistent pad speed and

torque

Motor speed: 2000 rpm

Pad pressure: Approx. 30 lbs.

Pad driver: Flexible, Flex Lock III

Center lock: Threaded, for easy installation

Noise level: 70 dB (at operator)

Voltage: 36 volt system

Batteries: (6) 6 volt, 226 ah, wet cell

Technology

Battery maintenance: “Pro-Fill” onboard watering system

Run time: Up to 2.5 hours

Charger: Onboard, high frequency computer controlled

Battery/hour meter gauge: Yes, BDI (battery discharge indicator) computer

controlled

Key switch: Yes.

Main power light: Yes, bright red

Safety switch: Yes, spring loaded handle assembly

Length: 68”

Width: 30”

Height: 40.5”

Weight: 616 lbs.

Tank Construction: Polyethylene

Deck Construction: Cast Aluminum

Wheels: (2) 6” heavy duty, non-marking, sealed bearings

Casters: (2) 3” heavy duty, non-marking

Productivity: Up to 36,000 sq.ft/hr.

BETCO CORP. 6/22/07 Page 6 XT3 BATTERY BURNISHER

Procedures for Loading, Transporting, and Unloading

Battery Burnisher

The machine is very heavy, so be very careful when loading,

transporting, and unloading the machine. Use at least two

people to load or unload the machine.

•Loading Procedure Using a Ramp

oIt is not recommended that the battery burnisher be loaded using a

ramp with an incline of more than 7 degrees. The machine is not

self-propelled and therefore it is not able to assist itself up a ramp.

It is too heavy to manually push up a steep incline.

oIf you must load with a ramp, the incline must be no more than 7

degrees. (This would permit a height of no more than one foot for

an 8-foot ramp).

oRamp must be secured to vehicle, and be clean and dry.

oMachine must be pushed or pulled straight up the ramp and never

at an angle.

•Loading Procedure Using a Lift Gate

oLift gate must have ample capacity to lift the burnisher.

oWheels must be firmly chocked to prevent burnisher from rolling off

the lift gate.

•Securing Battery Burnisher

oBurnisher must be secured, so that it will not roll or turn over. Use

chocks and tie downs to secure.

oPlease be aware that the battery burnisher is very heavy, and that a

metal bulkhead in a van may not contain equipment in the event of

an accident. The equipment in a van can be more dangerous than

the accident itself.

•Unloading Procedure Using a Ramp

oRamp must be long enough so that removal can be controlled. Use

same ramp incline restrictions as used for loading burnisher.

oRamp must be secured to vehicle, and be clean and dry.

oMachine must be taken straight down the ramp and never at an

angle.

oDo not let machine run over you or anyone else as it comes off

ramp.

BETCO CORP. 6/22/07 Page 7 XT3 BATTERY BURNISHER

KEY SWITCH

ROCKER SWITCH

SAFETY LEVER

OPERATING INSTRUCTIONS

TO START BUFFING:

# 1 - TURN ON KEY SWITCH

# 2 - TURN ON ROCKER SWITCH

# 3 - DEPRESS SAFETY HANDLE

AND BEGIN BUFFING

TO END BUFFING:

# 1 - RELEASE SAFETY HANDLE

# 2 - TURN OFF ROCKER SWITCH

# 3 - TURN OFF KEY SWITCH

AFTER EACH USE:

PLUG CHARGER CORD

INTO 110 VOLT WALL OUTLET

BETCO CORP. 6/22/07 Page 8 XT3 BATTERY BURNISHER

BATTERY CHARGING

REFER TO NEXT THREE PAGES FOR

BATTERY CHARGER OPERATION

AND BATTERY MAINTENANCE

Become familiar with and follow the instructions issued by the charger

•

manufacturer.

Batteries should be charged after each period of use. Lead acid batteries

•

do not develop a memory and need not be fully discharged before

recharging.

The charger is factory set to properly charger the size and type batteries

•

that were supplied with your machine.

Charge only in well-ventilated area. Keep sparks or flames away from a

•

charging battery.

Do not get the charger wet.

•

Do not remove battery caps, the caps are vented. Caps on standard wet

•

cell batteries. No caps on AGM batteries.

Do not charge machine in a wet area.

•

Do not stand in a wet area when plugging in charger to the 110 volt

•

receptacle.

Plug in the charger to a properly grounded 110 volt receptacle.

•

Lights will indicate the charging status.

•

Charger will shut off automatically when batteries are fully charged.

•

TO CHARGE BATTERIES:

OPEN DOOR•

REMOVE ELECTRICAL CORD

•

PLUG INTO 11O VOLT OUTLET

•

BATTERIES WILL BEGIN CHARGING

•

BETCO CORP. 6/22/07 Page 9 XT3 BATTERY BURNISHER

ADD DISTILLED WATER, AS NEEDED,

SO THAT ELECTROLYTE LEVEL

IS ABOUT 1/2" ABOVE PLATES.

DO NOT OVERFILL.

DO NOT FILL ABOVE

THE BOTTOM OF THE TUBE

THAT EXTENDS INTO BATTERY.

KEEP ABOUT 1/4" BELOW

BOTTOM OF TUBE.

CHECK ELECTROLYTE

LEVEL IN ALL CELLS

figure 2

KEEP ELECTROLYTE LEVEL

ABOVE TOP OF PLATES.

WATER

LEVEL

IN THIS

CELL IS

TOO HIGH

WATER

LEVEL

IN THIS

CELL IS

TOO LOW

WATER

LEVEL

IN THIS

CELL IS

GOOD

BETCO CORP. 6/22/07 Page 10 XT3 BATTERY BURNISHER

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