Binder COMBIMASS compact Gebrauchsanweisung

Doc. No. 0905BE20500

Rev. B

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This Assembly and Operating Manual is protected by copyright. No part of this publica-

tion may be copied, photocopied, reproduced or translated in any form or processed,

duplicated or distributed electronically without the prior express permission in writing of

BINDER GmbH.

Printed by BINDER GmbH

COMBIMASS®compact

IMPRESSUM

____________________________________________

BINDER GmbH

Buchbrunnenweg 18

89081 Ulm, Germany

Tel. +49 731 18998-0

Fax +49 731 18998-88

[email protected]

www.binder-flow.com

Assembly and Operating Manual

COMBIMASS®compact

Contents

Doc. No.: 0905XE20500

Chapter 1 Safety, General Information 7

SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Components of the COMBIMASS® compact unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Important Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 2 Installation 11

Preparation for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Receipt of goods: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Complaints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Calibration note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

ESD (damage caused by electrostatic discharges) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation of the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Positioning the sensor rod, determining dimension B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Determining dimension B (without a feed unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Determining the B dimension (feed unit, welded sleeve with external thread) . . . . . . . . . . . . . . . . . . 14

Determining the B dimension (feed unit, welded sleeve with internal thread) . . . . . . . . . . . . . . . . . . . 15

Positioning the sensor rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

(When sensor rod is longer than the internal diameter of the pipe) . . . . . . . . . . . . . . . . . . . . . . . . . . 16

(When sensor rod is shorter than the internal diameter of the pipe) . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Diagram: Positioning the sensor rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Wiring of the sensor electronic for field unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Protection class: IP65und EEx [ed]

Diagram: Wiring of the sensor for field unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Wiring of the sensor electronic with field housing (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Protection class: Sensor IP and EEx [ed], field housing IP65

Diagram: Wiring of the sensor electronic with field housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Table: Wiring of the sensor electronic with field housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Wiring of the sensor electronic with supply isolator and field housing (optional) . . . . . . . . . . . . . . . . . . . . . . . 21

Protection class: Sensor EEx [ia], field housing IP55

Diagram: Wiring of the sensor electronic with supply isolator and field housing . . . . . . . . . . . . . . . . . . . . 21

Table: Wiring of the sensor electronic with supply isolator and field housing . . . . . . . . . . . . . . . . . . . . . . 22

Wiring of the sensor electronic with supply isolator in modular form (optional) . . . . . . . . . . . . . . . . . . . . . . . . 23

Protection class: Sensor EEx [ia]

Table: Wiring of the sensor electronic with supply isolator in modular form . . . . . . . . . . . . . . . . . . . . . . . . 24

Error detection: Wiring error in the sensor electronic with supply isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Chapter 3 Appendix 27

Appendix: Specification electronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Appendix: Specification sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Appendix: Specification Massflow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Appendix: Dimensional drawing of COMBIMASS® compact components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Appendix: Inlet and outlet straight pipe runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Option: Operating the Graphic-Display Combimass CIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

In general: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Entering the menu: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Setting the inner diameter of the pipe: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

The summation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

The pulse: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Analog-Output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

The correction menu: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

The info menu: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Structure of the menu: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

COMBIMASS®compact

Contents

Doc. No.: 0905XE20500

Option: Operating Internal Display Combimass CIII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Operating with a magnet in general: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Entering the menu: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Exiting a menu: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Changing a value: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Changing the diameter: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

The summation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

The pulse: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

The analog output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

The correction menu: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Structure of the menu: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Appendix: Declaration on the Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Chapter 4 Index 53

COMBIMASS®compact

Doc. No.: 0905EE20500 7

Chapter 1 Safety, General Information

SYMBOLS

This Assembly and Operating Manual highlights safety information as follows:

The danger information directs the attention of the operator towards a special procedure or practice which

can cause serious injury to persons if carried out incorrectly.

The information warning the user against certain procedures indicates that failure to observe this informa-

tion can cause serious damage to the equipment.

The notes highlight important information in the text.

SAFETY PRECAUTIONS

This document describes general safety precautions for handling units of the COMBIMASS®series with

regard to installation, operation and maintenance.

This document is intended as additional information and not as a substitute for the specific safety regula-

tions of the country of destination. Compliance with the safety regulations is the responsibility of the cu-

stomer, the user and/or the expert personnel involved.

Before using COMBIMASS®products, please observe the relevant documentation. Please also note the

safety information given in this chapter and in the operating manuals.

Before using the unit, the user should read this operating manual carefully. BINDER GmbH will accept no

responsibility for complete or partial failure to comply with the information included in the manual, incor-

rect use by untrained personnel, unauthorized manipulation and any use which does not comply with the

national regulations. During installation, setup and maintenance work, all instructions included in this ope-

rating manual must be complied with.

The measuring system with a stainless steel sensor tube and a stainless steel sensor (standard version) is

suitable for the mass flow measurement of gases.

It is not suitable for measuring flowing liquids.

Please note: The maintenance measures described in this manual must be carried out by experpert

personnel only.

DANGER

ATTE NT ION !

NOTE

DANGER

COMBIMASS®compact

Doc. No.: 0905EE205008

Chapter 1 Safety, General Information

Components of the COMBIMASS®compact unit.

The COMBIMASS®compact system consists of the following components:

COMBIMASS®compact

Doc. No.: 0905EE20500 9

Chapter 1 Safety, General Information

GENERAL INFORMATION

The following description in the operating manual provides information on installation, initial operation,

control of the electronics, and the gas flow measuring system.

Only careful observance of the operating manual can ensure perfect functioning of the system and prevent

exposing the expert personnel to unnecessary danger. For the specifications of your measuring system,

please see the calibration specifications enclosed in duplicate.

Functional Description

The COMBIMASS® compact series of gas mass flow meters are field transmitters for flow rate measure-

ment

■The flow meters are especially designed for high temperature and high operating pressure process

applications of up to 1100°C and 100 bars.

■Optionally, the units are available in explosion-proof versions for Zone 1 or Zone 0.

■The flow transmitters apply thermal dispersion technology in order to measure directly the normal vo-

lumetric or gas mass flow, regardless of the operating pressure and temperature of the medium.

■For the purposes of practical operation the transmitter electronics features temperature compensation

and the possibility to select different measuring modes (choice of constant current or constant tempe-

rature principle).

■For transmission of the flow signal an isolated 4-20 mA analog output as well as a field selectable pulse

output is available.

■For intrinsically safe operation a dedicated process interface module has been developed for the power

supply of the flow transmitter. The signal output is taken off via an I/O module that is installed after

the process interface module.

■Both the circuit boards of the process interface module and the I/O module are mounted in top hat rail

housing for easy assembly in the field cabinet.

■Also an optionally available graphic display may be installed.

■The flow transmitter can be combined with a wide range of different sensors of the COMBIMASS@

family and assembled individually according to the specific application.

■Each flow meter will be tested prior to shipment and calibrated at our CAMASS@ calibration centre

under actual operating conditions.

Technical specification see page 27

Important Points

1. The electronic enclosure and the electronics (master or slave) must both have the same serial number

as each measurement system is calibrated individually depending on the measurement point used (for

the serial number please see page 8).

2. The actual internal diameter of the piping should be measured in order to ensure that it corresponds

with the diameter given in the calibration specification.

3. For flow rate measurement of wet process gases with condensation of water (eg. digester gas), the

sensors have to be installed from the side. It is recommended to clean the sensor every 3-6 month, in

particular if no filter is installed upstream of the sensor.

4. If the sensor tube is twisted with regard to the connecting head during assembly, it must be newly

sealed in.

5. Always transport or dispatch the sensor in the protective tube.

NOTE

ATTE NT ION !

COMBIMASS®compact

Doc. No.: 0905EE2050010

Chapter 1 Safety, General Information

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