Blichmann Engineering Pro Series Montageanleitung

Electric Pilot System

Assembly, Operation & Maintenance

Congratulations on your purchase, and thank you for selecting the Pro Pilot System from Blichmann Engineering™.

We are condent that it will provide you years of service and many gallons of outstanding beer. This manual will

familiarize you with the assembly, operation, and maintenance of the Pro Pilot System.

Sections labeled “Warning” can lead to serious injury or death if not followed. Please read

these thoroughly and understand them completely before use. If you do not understand

them or have any questions, contact your retailer or Blichmann Engineering™ (www.Bli-

chmannEngineering.com) before use. Do NOT at ANY time operate the product until you

thoroughly read and understand these instructions!

Sections labeled “Caution” can lead to equipment damage or unsatisfactory performance of

the equipment. Please read these sections thoroughly. If you have any questions, contact

your retailer or Blichmann Engineering™ (www.BlichmannEngineering.com) before use.

Sections labeled “Important” are critical to the proper performance and life of the product.

Warning:

Caution:

Important:

IMPORTANT!!

**** PLEASE READ THOROUGHLY PRIOR TO USE FOR IMPORTANT SAFETY INFORMATION ****

Warning: The equipment is heavy. Single person lifting could cause injury. Two people may be required to

lift and maneuver the table top during assembly. Practice proper lifting techniques and use team lift

concepts during handling. Hire a professional to assemble the unit if you cannot safely lift heavy equipment.

Failure to comply with proper lifting techniques could result in injury or death.

Shelf

Casters

Legs

Table Top

Table Assembly:

Step 1: Set the table top upside down on the oor.

Step 2: There will be either 4 or 6 slots for legs on your table. Loosen all lock screws on the table and shelf.

Set all legs in place and leave all set screws loose.

Step 3: Slide the shelf upside down onto the legs until the leg extends through the shelf bracket about 1 to

1 1/2 inches and tighten all set screws with the included allen wrench.

Step 4: Once the shelf and the set screws are tight, it’s time to install the casters. The caster has a bolt

running through it with a rubber outer casing. When the bolt is tightened the rubber will expand. Once the

caster is placed into the leg, tighten the caster bolt to insure its securely in place. Flip the table over onto the

casters.

Installing the RipTide™ Pumps

Step 1:

Step 2:

Step 3:

Step 4:

Mount the RipTide™ to the table with the 1/4-20

hardware. Make sure the pump head is facing to the left

and the cord is on the right.

Cut the plug o the end of the cable leaving as much of

the cable as possible and strip wires. Refer to the

RipTide manual for instructions on stripping wires.

Use the grommet (Fig. 1), take o the grommet seal nut,

remove and throw away the seal (Fig. 2).

Slide the stripped wire through the grommet and

grommet nut. Attach the grommet to the table with the

grommet nut (Fig. 3)

Fig. 1

You will not need this seal

Fig. 2

Fig. 3

Wiring the RipTide™ Pumps

Step 1: After the RipTide pumps are mounted, punch out three holes in the junction box. (Fig. 4)

Step 2: Mount the RipTide wires and the power cable through the 1/2” conduit connector. (Fig. 5)

Step 3: Mount the extra ground wire to the junction box. (Fig. 6)

Step 4: Using the wire nuts, secure the wires together(Fig. 7).

Use the wire chart to determine what colors to secure together.

Step 5: Attach the junction box plate. Your parts kit will come with velcro straps with

adhesive for cable managment. Stick underneath table to support the cables. (Fig. 8)

Wire Chart

Green & Green wire together

White & Blue wire together

Black & Brown wire together

Fig. 5

Fig. 4

Fig. 6

Fig. 8

Fig. 7

Installing the RIMS-Rocket™

Mount the RIMS-Rocket™ with the HopRocket™

Mounting Bracket. Use the 5/16 hardware to secure

the mounting bracket to the table. (Fig. 9)

Note: The Mounting Bracket will come with a t-slot

plate that is used for the TopTier stand. This will not

be needed for the Pilot System.

Fig. 9

Not Needed

Installing the Therminator™

Mount the Quick Release plate to the table using the hardware provided. Make sure to use 2 washers

between the bracket and table on each hole to give enough clearance. (Fig. 10)

There will be 1 or 2 cable pass-through holes in the back of the table to run the controller cords through. If

you are using the Dual Element Controller it is possible for all four cables to t through a single grommet.

Step 1: Remove Grommet

Step 2: One cable at a time, route cables through the table and grommet.

Step 3: Re-install grommet into table. (See images below.)

Installing the Temperature Controllers

Fig. 10

Use thread tape on all male threads except when using QuickConnectors.

Thread Sealing Tape

2 washers

*Pictures shown for 55 gallon

systems only . All other systems will

have 2 cables running through the

grommet.

Familiarize yourself with the function of the brewhouse. At-

tach QuickConnectors where needed. Install the hardware

and accessories as shown in the picture of your particular

system. Your kit will come with 20 feet of hose. Attach the

hose to the QuickConnectors, stretch to the desired length,

and cut. Once you are satised with the length and loca-

tion of the hoses, crimp the hoses with a crimping tool.

(Fig. 12)

Your parts kit will come with zip ties to label your hose.

Installing Hose

Cord Management

Your parts kit will contain Velcro straps with adhesive. Use the small straps underneath the table to hold the

RipTide™ pump wires. Use the large velcro straps to mount to the back of the table. Your table will have 3

or 5 studs on the back to mount your large velcro straps to. Attach the large Velcro straps to the back of the

table with the adhesive and use the acorn nut to lock them in place. This will add extra reinforcement to the

straps. The stud in the center of the table is for the RipTide™ cord and the 2 studs closest to the cable hole

and grommet is for the BoilCoil™ cables. (Fig. 11)

Fig. 11

AutoSparge™ Upgrade Kit

The AutoSparge™ will come with a kit to use for

30 gallon and 55 gallon kettles. This will include

a longer stem and hose, as well as an extra oat

ball. (Fig. 13)

Fig. 12

Fig. 13

*For systems using smaller kettles use what is

provided in the AutoSparge™ box. It will have

the correct hose length, ball, and stem.

Assembling your system

There are dierent system congurations we oer. Use the diagram that best suits your needs.

3 Vessel RIMS System (5 gal - 20 gal)

Refer to all manuals of each individual component for assembly and operation.

Plumbing and Hardware Schematic:

3 Vessel, 1BBL System

*20 Gallon Shown

3 Vessel Single Infusion (1 BBl)

*1 BBL Shown

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