Bosch Climate 5000 Series Bedienungsanleitung

Bosch Ducted Type (Medium & High Static)

Air Conditioner / Heat Pump

Climate 5000 Series

Installation Manual

2 |Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 3

Bosch Thermotechnology Corp. |05.2019 Data subject to change

Table of Contents

1 Key to Symbols and Safety Instructions 4

1.1 Key to Symbols 4

1.2 Safety 4

2 Components 6

3 Installation Summary 7

4 System Components 8

4.1 9K ~ 48K Models (Medium Static) 8

4.2 60K Model (High Static) 9

5 Indoor Unit Installation 10

6 Outoor Unit Installation 20

7 Refrigerant Piping Connection 23

7.1 Connection Instructions – Refrigerant Piping 23

8 Connecting Signal/Power Cable 25

8 Air Evacuation 28

8.1 Preparations and Precautions 28

8.2 Evacuation Instructions 28

8.3 Adding Refrigerant 29

9 Electrical and Gas Leak Checks 30

9.1 Electrical Safety Checks 30

9.2 Gas Leak Checks 30

10 Test Run 31

10.1 Before Test Run 31

10.2 Test Run Instructions 31

11 Disposal Guidelines 32

4 |Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

1 Key to Symbols and Safety Instructions

1.1 Key to Symbols

Warnings

Warnings in this document are identiﬁed by a warning triangle

printed against a grey background.

Keywords at the start of a warning indicate the type and

seriousness of the ensuing risk if measures to prevent the risk are

not taken.

The following keywords are deﬁned and can be used in this document:

DANGER indicates a hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor to moderate injury.

NOTICE is used to address practices not related to personal injury.

Important information

This symbol indicates important information where

there is no risk to people or property.

1.2 Safety

Please read safety precautions before installation

Incorrect installation due to ignoring instructions can cause serious damage or

injury.

WARNING: ELECTRICAL HAZARD

Do not modify the length of the power supply cord or use an

extension cord to power the unit.

Do not share the electrical outlet with other appliances.

Improper or insufficient power supply can cause fire or

electrical shock.

WARNING: INSTALLATION REQUIREMENTS

Installation must be performed by a licensed contractor,

and per the instructions in the installation manual. Improper

installation can cause water leakage, electrical shock, or fire.

In North America, installation must be performed in

accordance with the requirement of NEC (National Electric

Code) and CEC (Canadian Electric Code) by licensed and

qualified personnel only.

Only contact a licensed contractor for repair or maintenance

of this unit.

Only use the included accessories, parts, and specified

parts for installation. Using non-standard parts can cause

water leakage, electrical shock, fire, and can cause the unit

to fail.

Install the unit in a solid location that can support the unit’s

weight. If the chosen location cannot support the unit’s

weight, or the installation is not done properly, the unit may

drop and cause serious injury and/or damage.

WARNING:

This product can expose you to chemicals including Lead

and Lead components, which are known to the State

of California to cause cancer and birth defects or other

reproductive harm. For more information go to www.

P65Warnings.ca.gov.

Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 5

Bosch Thermotechnology Corp. |05.2019 Data subject to change

WARNING: ELECTRICAL HAZARD

For all electrical work, follow all local and national wiring

standards, regulations, and the Installation Manual.

The power supply to the outdoor unit requires a service

disconnect at the unit. Only use a dedicated circuit. Never

share a power source connected to this system. Insufficient

electrical capacity or defects in electrical work can cause

electrical shock or fire.

For all electrical work, use the specified cables. Connect

cables tightly, and clamp them securely to prevent external

forces from damaging the terminal. Improper electrical

connections can overheat and cause fire, and may also

cause shock.

All wiring must be properly arranged to ensure that the

control board cover can close properly. If the control board

cover is not closed properly, it can lead to corrosion and

cause the connection points on the terminal to heat up,

catch fire, or cause electrical shock.

In certain functional environments, such as kitchens, server

rooms, etc., the use of specially designed air-conditioning

units is highly recommended.

If the power supply cord is damaged, it must be replaced

by the manufacturer, its service agent or similarly qualified

persons such as a licensed electrician in order to avoid a

hazard.

The product must be properly grounded at the time of

installation, or electrical shock may occur.

CAUTION: BURN HAZARD

For units that have an auxiliary electric heater, do not

install the unit within 1 meter (3 feet) of any combustible

materials.

Do not install the unit in a location that may be exposed

to combustible gas leaks. If combustible gas accumulates

around the unit, it may cause fire.

Do not operate your air conditioner in a wet room such as a

bathroom or laundry room. Too much exposure to water can

cause electrical components to short circuit.

NOTICE: PROPERTY DAMAGE

Install condensate drainage piping according to the

instructions in this manual. Improper condensate drainage

may cause water damage to your home and property.

CAUTION: CONTAINS REFRIGERANT

This air-conditioning unit contains fluorinated gasses. For

specific information on the type of gas and the amount,

please refer to the relevant label on the outdoor unit itself.

Installation, service, maintenance and repair of this unit

must be performed by a certified technician.

Product removal and recycling must be performed by a

certified technician.

If the system has a leak-detection system installed, it must

be checked for leaks at least every 12 months.

When the unit is checked for leaks, proper record-keeping of

all checks is strongly recommended.

6 |Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

2 Components

The air conditioning / heat pump system comes with the following components. Use

all of the installation parts and components to install the air conditioner. Improper

installation may result in water leakage, electrical shock and ﬁre, or cause the

equipment to fail.

Name Image Quanity

Soundproof / insulation sheath 2

Drain joint 1

Seal ring 1

Copper nut (60k model only) 2

Display control unit 1

Magnetic ring for S1/S2 wire (36k & 48k models only) 1

Magnetic ring for connective cable 1

Magnetic ring for wired controller wire (9k & 12k models only) 1

Owner‘s manual ― ― ― ― ― ― ― ― ― 1

Installation manual ― ― ― ― ― ― ― ― ― 1

Table 1

Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 7

Bosch Thermotechnology Corp. |05.2019 Data subject to change

3 Installation Summary

Figure 1

123

MC MC

Install the indoor unit

(Page 10) Install the outdoor unit

(Page 20)

Install the drainpipe

(Page 16)

Evacuate the refrigeration system

(Page 28) Connect the wires

(Page 25) Connect the refrigerant pipes

(Page 23)

Perform a test run

(Page 31)

8 |Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

4 System Components

4.1 9K ~ 48K Models (Medium Static)

Figure 2

Air outlet

Air inlet

Air filter

Drain hose

Electric control cabinet

Refrigerant connecting pipe

Screw

Air filter

Illustrations in this manual are for explanatory purposes. The actual

shape of your indoor unit may be slightly diﬀerent. The actual shape

shall prevail.

Installation Manual Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump | 9

Bosch Thermotechnology Corp. |05.2019 Data subject to change

4.2 60K Model (High Static)

Figure 3

Air outlet

Air inlet

Drain hose

Refrigerant connecting pipe

Electric control cabinet

Air filter

Heat exchanger

Illustrations in this manual are for explanatory purposes. The actual

shape of your indoor unit may be slightly diﬀerent. The actual shape

shall prevail.

10 |Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

5 Indoor Unit Installation

Before installing the indoor unit, refer to the label on the product box to

make sure that the model number of the indoor unit pairs with the model

number of the outdoor unit.

Step 1: Select installation location

Before installing the indoor unit, you must choose an appropriate location. The

following are standards that will help you choose an appropriate location for the

unit.

Proper installation locations meet the following standards:

—Good air circulation

—Convenient drainage of condensate

—Noise from the unit will not disturb other people

—Firm and solid ‒ the location will not vibrate

—Strong enough to support the weight of the unit and other parts

—A location at least three feet from all other electrical devices (e.g.,

TV, radio, computer)

DO NOT install unit in the following locations:

—Near any source of heat, steam, or combustible gas

—Near ﬂammable items such as curtains or clothing

—Near any obstacle that might block air circulation

—Near the doorway

—In a location subject to direct sunlight

Required space for installation

9K ~ 48K Models

Figure 4

Left

side Right

side

Strong and durable ceiling

Indoor unit

>4in (10cm) >11.8in (30cm)

>0.8in (2cm)

>11.8in (30cm)

8ft 2in (250cm)

or more

Floor

Service access Ceiling

(Open ceiling application)

Required space maintenance

9K ~ 48K Models

Figure 5

Air outlet

Air inlet

7.9in (200mm)

or more 11.8in (300mm)

or more

Required space maintenance

60K Model

Figure 6

23.6in (600mm)

or more

19.7in (500mm)

or more

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