Bosch Climate 5000 Series Bedienungsanleitung

Bosch DuctlessAirConditioner/HeatPump

Climate5000Series

MultiZoneOutdoorUnits

ServiceManual

2|BoschClimate5000SeriesDuctlessAirConditioner/HeatPumpMultiZoneOutdoorUnits ServiceManual

08.2020|BoschThermotechnologyCorp.Datasubjecttochange

ServiceManual BoschClimate5000SeriesDuctlessAirConditioner/HeatPumpMultiZoneOutdoorUnits |3

BoschThermotechnologyCorp.|08.2020 Datasubjecttochange

TableofContents

1 KeytoSymbolsandSafetyInstructions 4

1.1 KeytoSymbols 4

1.2 Safety 4

2 PartNamesandModelNumbers 6

2.1 OutdoorModels 6

2.2 IndoorModels 6

3 Dimensions 7

3.1 OutdoorUnit 7

4 RefrigerantCycleDiagrams-OutdoorModels 8

4.1 ForModel:18KMultiZoneRegularSystem

BMS500-AAM018-1CSXRA 8

4.2 ForModel:18KMultiZoneHyperHeatSystem

BMS500-AAM018-1CSXHB 8

4.3 ForModels:27KMultiZoneRegular,27KMultiZoneHyperHeat

SystemBMS500-AAM027-1CSXRA,

BMS500-AAM027-1CSXHB 9

4.4 ForModels:36KMultiZoneRegular,36KMultiZoneHyperHeat

SystemBMS500-AAM036-1CSXRA,

BMS500-AAM036-1CSXHB 9

4.5 ForModel:48KMultiZoneRegularSystem

BMS500-AAM048-1CSXRA 10

5 WiringDiagram 10

6 InstallationDetails 11

6.1 TorqueRequirements 11

6.2 ConnectingtheCables 11

6.3 PipeLengthandtheElevation 11

6.4 FirstTimeInstallation 11

6.5 AddingtheRefrigeranttoanExistingSystem 12

6.7 OperationCharacteristics 14

7 ElectronicFunctions 15

7.1 Abbreviation 15

7.2 MainProtection 15

7.4 OperationModesandFunctions 16

8 Troubleshooting 22

8.1 MultiZoneOutdoorUnitErrorCodes 23

8.2 QuickCheckbyErrorCodes 24

8.3 ODUPCB&IPM 25

8.4 OutdoorUnitDisplay 31

8.5 OutdoorWiringDiagram 33

8.6 DiagnosisandSolution 40

9 DisassemblyGuide 71

9.1 OutdoorUnit-BMS500-AAM018-1CSXRA 71

9.2 OutdoorUnit-BMS500-AAM027-1CSXRA,

BMS500-AAM018-1CSXHB,BMS500-AAM027-1CSXHB 76

9.3 OutdoorUnit-BMS500-AAM036-1CSXRA 83

9.4 OutdoorUnit-BMS500-AAM048-1CSXRA,

BMS500-AAM036-1CSXHB 88

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1 Key toSymbolsandSafetyInstructions

1.1 KeytoSymbols

Warnings

WarningsinthisdocumentareidentiÀedbya

warningtriangleprintedagainstagreybackground.

Keywordsatthestartofawarningindicatethetypeandseriousness

oftheensuingriskifmeasurestopreventtheriskarenottaken.

ThefollowingkeywordsaredeÀnedandcanbeusedinthisdocument:

fDANGER indicatesahazardoussituationwhich,ifnotavoided,willresult

indeathorseriousinjury.

fWARNINGindicatesahazardoussituationwhich,ifnotavoided,could

resultindeathorseriousinjury.

fCAUTION indicatesahazardoussituationwhich,ifnotavoided,could

resultinminortomoderateinjury.

fNOTICEisusedtoaddresspracticesnotrelatedtopersonalinjury.

Importantinformation

Thissymbolindicatesimportantinformationwherethereisnoriskto

peopleorproperty.

1.2 Safety

Pleasereadsafetyprecautionsbeforeinstallation

Incorrectinstallationduetoignoringinstructionscancauseseriousdamageor

injury.

WARNING:ELECTRICALHAZARD

fDonotmodifythelengthofthepowersupplycordorusean

extensioncordtopowertheunit.

fDonotsharetheelectricaloutletwithotherappliances.

Improperorinsufficientpowersupplycancausefireor

electricalshock.

WARNING:INSTALLATIONREQUIREMENTS

fInstallationmustbeperformedbyalicensedcontractor,

andpertheinstructionsintheinstallationmanual.Improper

installationcancausewaterleakage,electricalshock,orfire.

fInNorthAmerica,installationmustbeperformedin

accordancewiththerequirementofNEC(NationalElectric

Code)andCEC(CanadianElectricCode)bylicensedand

qualifiedpersonnelonly.

fOnlycontactalicensedcontractorforrepairormaintenance

ofthisunit.

fOnlyusetheincludedaccessories,parts,andspecified

partsforinstallation.Usingnon-standardpartscancause

waterleakage,electricalshock,fire,andcancausetheunit

tofail.

fInstalltheunitinasolidlocationthatcansupporttheunit’s

weight.Ifthechosenlocationcannotsupporttheunit’s

weight,ortheinstallationisnotdoneproperly,theunitmay

dropandcauseseriousinjuryand/ordamage.

WARNING:

fThisproductcanexposeyoutochemicalsincludingLead

andLeadcomponents,whichareknowntotheState

ofCaliforniatocausecancerandbirthdefectsorother

reproductiveharm.Formoreinformationgotowww.

P65Warnings.ca.gov.

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WARNING:ELECTRICALHAZARD

fForallelectricalwork,followalllocalandnationalwiring

standards,regulations,andtheInstallationManual.

Thepowersupplytotheoutdoorunitrequiresaservice

disconnectattheunit. Onlyuseadedicatedcircuit. Never

shareapowersourceconnectedtothissystem.Insufficient

electricalcapacityordefectsinelectricalworkcancause

electricalshockorfire.

fForallelectricalwork,usethespecifiedcables.Connect

cablestightly,andclampthemsecurelytopreventexternal

forcesfromdamagingtheterminal.Improperelectrical

connectionscanoverheatandcausefire,andmayalso

causeshock.

fAllwiringmustbeproperlyarrangedtoensurethatthe

controlboardcovercancloseproperly.Ifthecontrolboard

coverisnotclosedproperly,itcanleadtocorrosionand

causetheconnectionpointsontheterminaltoheatup,

catchfire,orcauseelectricalshock.

fIncertainfunctionalenvironments,suchaskitchens,server

rooms,etc.,theuseofspeciallydesignedair-conditioning

unitsarehighlyrecommended.

fIfthepowersupplycordisdamaged,itmustbereplaced

bythemanufacturer,itsserviceagentorsimilarlyqualified

personssuchasalicensedelectricianinordertoavoida

hazard.

fTheproductmustbeproperlygroundedatthetimeof

installation,orelectricalshockmayoccur.

WARNING:FIRE HAZARD

fForunitsthathaveanauxiliaryelectricheater,donot

installtheunitwithin1meter(3feet)ofanycombustible

materials.

fDonotinstalltheunitinalocationthatmaybeexposed

tocombustiblegasleaks.Ifcombustiblegasaccumulates

aroundtheunit,itmaycausefire.

fDonotoperateyourairconditionerinawetroomsuchasa

bathroomorlaundryroom.Toomuchexposuretowatercan

causeelectricalcomponentstoshortcircuit.

NOTICE:PROPERTYDAMAGE

fInstallcondensatedrainagepipingaccordingtothe

instructionsinthismanual.Impropercondensatedrainage

maycausewaterdamagetoyourhomeandproperty.

CAUTION:CONTAINS REFRIGERANT

fThisair-conditioningunitcontainsfluorinatedgases.For

specificinformationonthetypeofgasandtheamount,

pleaserefertotherelevantlabelontheoutdoorunititself.

fInstallation,service,maintenanceandrepairofthisunit

mustbeperformedbyacertifiedtechnician.

fProductremovalandrecyclingmustbeperformedbya

certifiedtechnician.

fIfthesystemhasaleak-detectionsysteminstalled,itmust

becheckedforleaksatleastevery12months.

fWhentheunitischeckedforleaks,properrecord-keepingof

allchecksisrequired.

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2 PartNamesandModelNumbers

2.1 OutdoorModels

Voltage Capacity MaxZone RegularOutdoorUnits HyperHeatOutdoorUnits

208-230V

18K 2 BMS500-AAM018-1CSXRA BMS500-AAM018-1CSXHB

27K 3 BMS500-AAM027-1CSXRA BMS500-AAM027-1CSXHB

36K 4 BMS500-AAM036-1CSXRA BMS500-AAM036-1CSXHB

48K 5 BMS500-AAM048-1CSXRA ȉ

Table 1

2.2 IndoorModels

Voltage Capacity WallMountedIndoorUnits 4-WayCassetteIndoorUnits DuctedIndoorUnits

208-230V

9K BMS500-AAU009-1AHWXB BMS500-AAU009-1AHCXB BMS500-AAU009-1AHDXB

12K BMS500-AAU012-1AHWXB BMS500-AAU012-1AHCXB BMS500-AAU012-1AHDXB

18K BMS500-AAU018-1AHWXB BMS500-AAU018-1AHCXB BMS500-AAU018-1AHDXB

24K BMS500-AAU024-1AHWXB BMS500-AAU024-1AHCXB BMS500-AAU024-1AHDXB

Table 2

ForIndoorUnits,pleaserefertoIndoorUnitServiceManual.

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3 Dimensions

3.1 OutdoorUnit

Splittypeoutdoorunitmountingdimensions

Figure 1

Split Type Outdoor Unit

OutdoorModel OutdoorUnitDimensionsmm(in.)

WxHxD

MountingDimensions

mm(in.)

DistanceA DistanceB

BMS500-AAM018-1CSXRA 845x702x363(33.27x27.6x14.3) 540(21.26) 350(13.8)

BMS500-AAM027-1CSXRA,

BMS500-AAM027-1CSXHB,

BMS500-AAM036-1CSXRA,

BMS500-AAM036-1CSXHB

946x810x410(37.24x31.9x16.14) 673(26.5) 403(15.87)

BMS500-AAM036-1CSXHB,

BMS500-AAM048-1CSXRA 952x1333x415(37.5x52.5x16.34) 634(24.96) 404(15.9)

Table 3

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08.2020|BoschThermotechnologyCorp.Datasubjecttochange

4 RefrigerantCycleDiagrams-OutdoorModels

4.1 ForModel:18KMultiZoneRegularSystem

BMS500-AAM018-1CSXRA

Figure 2

LIQUID VALVE A

GAS VALVE A

HEAT

EXCHANGE

(EVAPORATOR)

HEAT

EXCHANGE

(CONDENSER)

Compressor

4-WAY VALVE

COOLING

HEATING

T2 Evaporator

temp. sensor

middle

T1 Room

temp. sensor

Condenser

temp. sensor

T5 Discharge

temp. sensor

T4 Ambient

temp. sensor

INDOOR OUTDOOR

EXV A CAPILLARY A

CHECK VALVE

CAPILLARY TUBE

EXV B CAPILLARY B

LIQUID VALVE B

GAS VALVE B

Accumulator

T2B-A

Evaporator

temp. sensor outlet

T2B-B

4.2 ForModel:18KMultiZoneHyperHeatSystem

BMS500-AAM018-1CSXHB

Figure 3

LIQUID VALVE A

GAS VALVE A

HEAT

EXCHANGE

(EVAPORATOR)

HEAT

EXCHANGE

(CONDENSER)

Compressor

4-WAY VALVE

COOLING

HEATING

T2 Evaporator

temp. sensor

middle

T1 Room

temp. sensor

Condenser

temp. sensor

T5 Discharge

temp. sensor

T4 Ambient

temp. sensor

INDOOR OUTDOOR

EXV A CAPILLARY A

CHECK VALVE

CAPILLARY TUBE

EXV B CAPILLARY B

LIQUID VALVE B

GAS VALVE B

Accumulator

T2B-A Evaporator

temp. sensor outlet

T2B-B

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4.3 ForModels: 27K Multi ZoneRegular,27KMultiZoneHyperHeat

SystemBMS500-AAM027-1CSXRA,BMS500-AAM027-1CSXHB

Figure 4

LIQUID VALVE A

GAS VALVE A

HEAT

EXCHANGE

(EVAPORATOR)

HEAT

EXCHANGE

(CONDENSER)

Compressor

4-WAY VALVE

COOLING

HEATING

T2 Evaporator

temp. sensor

middle

T1 Room

temp. sensor

Condenser

temp. sensor

T5 Discharge

temp. sensor

T4 Ambient

temp. sensor

INDOOR OUTDOOR

EXV A CAPILLARY A

CHECK VALVE

CAPILLARY TUBE

EXV B CAPILLARY B

LIQUID VALVE B

GAS VALVE B

EXV C CAPILLARY C

LIQUID VALVE C

GAS VALVE C

Accumulator

T2B-A

Evaporator

temp. sensor outlet

T2B-B

T2B-C

4.4 ForModels:36KMultiZoneRegular,36KMultiZoneHyperHeat

SystemBMS500-AAM036-1CSXRA, BMS500-AAM036-1CSXHB

Figure 5

LIQUID VALVE A

GAS VALVE A

HEAT

EXCHANGE

(EVAPORATOR)

HEAT

EXCHANGE

(CONDENSER)

Compressor

4-WAY VALVE

COOLING

HEATING

T2 Evaporator

temp. sensor

middle

T1 Room

temp. sensor

Condenser

temp. sensor

T5 Discharge

temp. sensor

T4 Ambient

temp. sensor

INDOOR OUTDOOR

EXV A CAPILLARY A

CHECK VALVE

CAPILLARY TUBE

EXV B CAPILLARY B

LIQUID VALVE B

GAS VALVE B

EXV C CAPILLARY C

LIQUID VALVE C

GAS VALVE C

EXV D CAPILLARY D

LIQUID VALVE D

GAS VALVE D Accumulator

High pressure

switch

Low pressure

switch

T2B-A Evaporator

temp. sensor outlet

T2B-B

T2B-C

T2B-D

10|BoschClimate5000SeriesDuctlessAirConditioner/HeatPumpMultiZoneOutdoorUnits ServiceManual

08.2020|BoschThermotechnologyCorp.Datasubjecttochange

4.5 ForModel:48KMultiZoneRegularSystem

BMS500-AAM048-1CSXRA

Figure 6

LIQUID VALVE A

GAS VALVE A

HEAT

EXCHANGE

(EVAPORATOR) HEAT

EXCHANGE

(CONDENSER)

COOLING

HEATING

T2 Evaporator

temp. sensor

T1 Room

temp. sensor

Condenser

temp. sensor

T4 Ambient

temp. sensor

INDOOR OUTDOOR

EXV A CAPILLARY A

CHECK VALVE

CAPILLARY TUBE

EXV B CAPILLARY B

LIQUID VALVE B

GAS VALVE B

EXV C CAPILLARY C

LIQUID VALVE C

GAS VALVE C

EXV D CAPILLARY D

LIQUID VALVE D

GAS VALVE D

EXV E CAPILLARY E

LIQUID VALVE E

GAS VALVE E

Compressor

4-WAY VALVE

T5 Discharge

temp. sensor

Accumulator High pressure

switch

Low pressure

switch

T2B-A Evaporator

temp. sensor outlet

T2B-B

T2B-C

T2B-D

T2B-E

5 WiringDiagram

Refertowiringdiagramintheinstallationmanual(IOM)orontheunit.

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