Bosch 23-15-2055 Bedienungsanleitung

MY2 3 P 0 1 - 2 2 _ 1 .0 _ 2 1.10 . 2 0 22

23-15-2055, 23-15-2056, 23-15-2096, 23-15-2158, 23-15-2160, 23-15-2182, 23-15-2184

Ancura E7R HS11 NL, Piazza E7F NL, Piazza E7F NL, Ravenna EVO 7F NL, Ravenna EVO 7F NL,

Orticello E Unisex, Swing E8R Disc 20"

Translation of original operating instructions for

PEGASUS pedelecs with BOSCH Purion on-board

WALK

WWWW

AAAA

LLLL

KKKK

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP SAFE TO CONSULT AT A LATER DATE

MY23P01 - 22_1.0_21.10.2022 1

Contents

1 About these operating instructions

1.1 Manufacturer 11

1.2 Laws, standards and directives 11

1.3 Language 11

1.4 For your information 11

1.4.1 Warnings 11

1.4.2 Markups 11

1.5 Aim of the operating instructions 12

1.6 Type number and model 13

1.7 Frame number 13

1.8 Identifying the operating instructions 13

2 Safety

2.1 Residual risk 14

2.1.1 Risk of fire and explosion 14

2.1.2 Electric shock 16

2.1.3 Risk of a crash 16

2.1.4 Risk of amputation 16

2.1.5 Key breaking off 16

2.2 Toxic substances 17

2.2.1 Toxic substances 17

2.2.2 Irritants and corrosive substances 17

2.3 Requirements for the rider 17

2.4 Vulnerable groups 17

2.5 Personal protective equipment 18

2.6 Safety guards 18

2.7 Safety markings and safety instructions 18

2.8 What to do in an emergency 19

2.8.1 Dangerous situation in road traffic 19

2.8.2 Leaked brake fluid 19

2.8.3 Battery vapour emission 20

2.8.4 Battery fire 20

2.9 Data privacy information 21

3 Description

3.1 Proper use 22

3.1.1 Pedelec type 22

3.1.2 Improper use 22

3.1.3 Maximum permitted total weight (PTW) 23

3.2 Nameplate 24

3.3 Components 25

3.3.1 Overview 25

3.3.2 Chassis 26

3.3.2.1 Frame 26

3.3.2.2 Steering system 28

3.3.2.3 Steering headset 28

3.3.2.4 Stem 28

3.3.2.5 Handlebars 29

3.3.2.6 Fork 29

3.3.2.7 Rigid forks 29

3.3.2.8 Suspension fork 30

3.3.2.9 SR SUNTOUR LO 36

3.3.2.10 SR SUNTOUR HLO 37

3.3.3 Wheel 38

3.3.3.1 Tyres 38

MY23P01 - 22_1.0_21.10.2022 2

Contents

3.3.3.2 Tube-type tyre 38

3.3.3.3 Rim 41

3.3.3.4 Valve 41

3.3.3.5 Spoke 41

3.3.3.6 Spoke nipples 41

3.3.3.7 Hub 42

3.3.4 Saddle 43

3.3.4.1 Ladies’ saddle 44

3.3.4.2 Men’s saddle 44

3.3.5 Seat post 45

3.3.5.1 Patent seat post 45

3.3.5.2 Suspension seat post 45

3.3.6 Brake 47

3.3.6.1 Mechanical brake 47

3.3.6.2 Hydraulic brake 47

3.3.6.3 Disc brake 48

3.3.6.4 Rim brake 49

3.3.6.5 Back-pedal brake 50

3.3.7 Mechanical drive system 51

3.3.7.1 Chain drive layout 51

3.3.7.2 Belt drive layout 51

3.3.8 Electric drive system 52

3.3.8.1 Motor 52

3.3.8.2 Charger 52

3.3.9 Lighting 52

3.3.10 On-board computer 53

3.4 Description of controls and screens 54

3.4.1 Handlebars 54

3.5 On-board computer 55

3.5.1 Display 55

3.5.1.1 Indicator unit km/h or mph 55

3.5.1.2 Tachometer screen 55

3.5.1.3 Information display 56

3.5.1.4 Level of assistance 56

3.5.1.5 Riding light symbol 56

3.5.1.6 Maintenance indicator 56

3.5.1.7 Battery level indicator (on-board computer) 56

3.5.2 System message 56

3.5.3 Gear shift 57

3.5.3.1 SHIMANO SL-T6000 derailleur gears 57

3.5.3.2 SHIMANO hub gear 58

3.5.4 Handbrake 59

3.5.5 Suspension and damping 60

3.5.5.1 Air valve and sag setting wheel 60

3.5.6 Battery level indicator (battery) 61

3.5.6.1 Battery level indicator (battery) 61

3.6 Technical data 62

3.6.1 Pedelec 62

3.6.2 Emissions 62

3.6.3 Bicycle lighting 62

3.6.4 BOSCH Purion on-board computer 62

3.6.5 Motor 62

3.6.5.1 Active Line Plus 62

3.6.5.2 Active Line 62

3.6.6 Rechargeable battery 63

3.6.6.1 PowerPack 400 63

3.6.6.2 PowerPack 500 63

3.6.6.3 PowerTube 400 63

3.6.6.4 PowerTube 500 63

MY23P01 - 22_1.0_21.10.2022 3

Contents

3.6.7 Saddle 64

3.6.7.1 BROOKS ENGLAND saddle width 64

3.6.7.2 ERGON 64

3.6.7.3 SELLE ROYAL saddle width 64

3.6.7.4 SATORI suspension seat post, Harmony LT2 65

3.6.8 Fork 66

3.6.8.1 Maximum rider weight for SR SUNTOUR steel suspension fork 66

3.6.9 Tyres 67

3.6.9.1 SCHWALBE puncture protection level 67

3.6.9.2 Tyres, SUPERO puncture protection level 68

3.6.10 Torque 69

4 Transporting and storing

4.1 Weight and dimensions for transportation 81

4.2 Designated handles, lifting points 81

4.3 Transportation 82

4.3.1 Using the transport securing system 82

4.3.2 Transporting the pedelec 82

4.3.2.1 By car 82

4.3.2.2 By train 82

4.3.2.3 By local transport 83

4.3.2.4 By long-distance bus 83

4.3.2.5 On flights 83

4.3.3 Shipping a pedelec 83

4.3.4 Transporting the battery 83

4.3.5 Shipping the battery 83

4.4 Storing 84

4.4.1 Pedelec 84

4.4.2 On-board computer, display and charger 84

4.4.3 Rechargeable battery 84

4.4.3.1 Storage mode 84

4.4.4 Break in operation 85

4.4.4.1 Preparing a break in operation 85

4.4.4.2 Carrying out a break in operation 85

5 Assembly

5.1 Unpacking 86

5.2 Required tools 86

5.3 Commissioning 87

5.3.1 Checking the battery 87

5.3.2 Preparing the battery 88

5.3.2.1 Retrofitting the PowerTube adapter 88

5.3.2.2 Fit battery cover onto Bosch PowerTube 625 battery (horizontal) 89

5.3.2.3 Fit battery cover onto Bosch PowerTube 500 battery (horizontal) 90

5.3.3 Adjusting the suspension system to body weight 91

5.3.3.1 Adjusting SR Suntour suspension elements 91

5.3.4 Installing the wheel in the SUNTOUR fork 92

5.3.4.1 Screw-on axle (12AH2 and 15AH2) 92

5.3.4.2 20 mm cross axle 93

5.3.4.3 Q-LOC quick release 95

5.3.5 Preparing the wheel 96

5.3.6 Fitting the pedals 97

5.3.7 Checking the stem and handlebars 98

5.3.7.1 Checking the connections 98

5.3.7.2 Checking stem is firmly in position 98

5.3.7.3 Checking the bearing clearance 98

5.4 Selling the pedelec 98

MY23P01 - 22_1.0_21.10.2022 4

Contents

6 Operation

6.1 Risks and hazards 99

6.2 Tips for a greater range 101

6.3 Error message 102

6.3.1 On-board computer 102

6.3.2 Rechargeable battery 104

6.4 Instruction and customer service 105

6.5 Adjusting the pedelec 105

6.5.1 Preparing 105

6.5.2 Handlebars 106

6.5.2.1 Replace handlebars 106

6.5.2.2 Adjusting the handlebar width 106

6.5.2.3 Adjusting the hand position 106

6.5.2.4 Adjusting the handlebars 107

6.5.3 Stem 108

6.5.3.1 Replacing the handlebars 108

6.5.3.2 Adjusting the handlebar height with quick release 108

6.5.3.3 Checking the stem stability 108

6.5.3.4 Adjusting the quick release clamping force 108

6.5.3.5 Setting the quill stem 109

6.5.3.6 Adjusting the Ahead stem 109

6.5.3.7 Adjusting the angle-adjustable stem 110

6.5.4 Handles 111

6.5.4.1 Replacing the handles 111

6.5.4.2 Adjusting ergonomic handles 111

6.5.4.3 Checking handlebar stability 111

6.5.5 Tyres 112

6.5.5.1 Replacing tyres 112

6.5.5.2 Adjust tyre pressure 112

6.5.6 Brake 114

6.5.6.1 Replacing brakes 114

6.5.6.2 Retracting the brake linings 114

6.5.6.3 Change handbrake position 114

6.5.6.4 Change handbrake inclination angle 115

6.5.6.5 Determining the grip distance 115

6.5.6.6 Setting the grip distance for a MAGURA handbrake disc brake 116

6.5.6.7 Grip distance on Magura HS11 handbrake 117

6.5.6.8 Grip distance on SHIMANO ST-EF41 handbrake 118

6.5.7 Gear shift 119

6.5.7.1 Replacing the gear shift 119

6.5.7.2 Adjusting the SHIMANO shifter 119

6.5.8 Suspension 120

6.5.9 Adjusting sag (fork) 120

6.5.9.1 Adjusting the sag for the SR SUNTOUR steel suspension fork 122

6.5.10 Fork rebound damping 123

6.5.10.1 Adjusting the SR SUNTOUR fork rebound damping 124

6.5.11 Riding light 125

6.5.11.1 Replacing the headlight 125

6.5.11.2 Replacing the rear light and (spoke) reflector 125

6.5.11.3 Setting the riding light 125

6.5.11.4 Adjusting the headlight 126

6.5.12 On-board computer 127

6.5.12.1 Changing the tachometer unit 127

6.5.12.2 Adjust display screen brightness 127

6.5.12.3 Displaying versions and type numbers 127

6.6 Accessories 128

6.6.1 Child seat 128

6.6.2 Trailer 129

6.6.2.1 Approval for trailer with Enviolo hub 129

MY23P01 - 22_1.0_21.10.2022 5

Contents

6.6.2.2 Approval for trailer with ROHLOFF hub 130

6.6.3 Pannier rack 130

6.6.4 Panniers and cargo boxes 130

6.6.5 Front baskets 131

6.6.6 Bar ends 131

6.6.7 Kickstands 131

6.6.8 Additional battery headlight 131

6.6.9 Mobile holder 131

6.6.10 Suspension fork coil spring 131

6.6.11 Fixed weather protection systems 131

6.7 Personal protective equipment and accessories for road safety 132

6.8 Before each ride 132

6.9 Use suspension and damping 133

6.9.1 Locking the suspension 133

6.9.1.1 Locking the SR SUNTOUR suspension fork 133

6.10 Straightening the quickly adjustable stem 134

6.11 Using the pannier rack 134

6.12 Raising the kickstand 135

6.13 Using the saddle 135

6.13.1 Using the leather saddle 135

6.14 Using the pedals 135

6.15 Using the bell 135

6.16 Using the handlebars 136

6.16.1 Using multi-position handlebars 136

6.16.2 Using bar ends 136

6.16.3 Using leather handles 136

6.17 Using the battery 137

6.17.1 Frame battery 137

6.17.1.1 Removing the frame battery 137

6.17.1.2 Inserting the frame battery 137

6.17.2 Pannier rack battery 137

6.17.2.1 Removing the pannier rack battery 137

6.17.2.2 Inserting the pannier rack battery 137

6.17.3 Integrated battery 138

6.17.3.1 Removing the integrated battery 138

6.17.3.2 Inserting the integrated battery 138

6.17.4 Charging the battery 139

6.17.5 Charging the dual battery 139

6.17.5.1 Charging process when two batteries are used 139

6.17.5.2 Charging process when one battery is used 139

6.17.6 Using double battery model with a single battery only 140

6.17.7 Waking the battery 140

6.18 Using pedelec with the electric drive system 141

6.18.1 Switching on the electric drive system 141

6.18.2 Switching off the electric drive system 141

6.19 On-board computer 142

6.19.1 Actions on the on-board computer 142

6.19.2 Switching on the on-board computer 142

6.19.3 Switching off the on-board computer 142

6.19.4 Using the riding light 142

6.19.5 Using the push assist system 143

6.19.6 Selecting the level of assistance 143

6.19.7 Using the journey information 143

6.19.7.1 Switching the journey information 143

6.19.7.2 Resetting the trip distance 143

6.19.7.3 Resetting the range 143

6.19.8 Replacing the battery 144

6.19.9 Using the USB port 144

6.20 Using the brake 145

MY23P01 - 22_1.0_21.10.2022 6

Contents

6.20.1 Use handbrake 145

6.20.2 Using the back-pedal brake 145

6.21 Gear shift 146

6.21.1 Using the derailleur gears 146

6.21.2 Use SHIMANO hub gear 147

6.21.3 Using eShift 148

6.21.3.1 Using eShift with SHIMANO DI2 automatic hub gears 148

6.21.3.2 Using eShift with manual SHIMANO DI2 hub gears 148

6.21.3.3 Using eShift with SHIMANO DI2 automatic hub gears 148

6.22 Parking 149

6.22.1 Screwing in the All Up handlebars 150

7 Cleaning, servicing and inspection

7.1 Before each ride 155

7.1.1 Checking the guards 155

7.1.2 Checking the frame 155

7.1.3 Checking the fork 155

7.1.4 Checking the rear frame damper 155

7.1.5 Checking the pannier rack 155

7.1.6 Checking the mudguards 155

7.1.7 Check wheel concentricity 155

7.1.8 Checking the quick releases 155

7.1.9 Checking the suspension seat post 156

7.1.10 Checking the bell 156

7.1.11 Checking the handles 156

7.1.12 Checking the USB cover 156

7.1.13 Checking the riding light 156

7.1.14 Checking the brake 156

7.2 After each ride 157

7.2.1 Cleaning the riding light and reflectors 157

7.2.2 Cleaning the suspension fork 157

7.2.3 Maintaining the suspension fork 157

7.2.4 Cleaning the pedals 157

7.2.5 Cleaning the brake 157

7.2.6 Cleaning the suspension seat post 157

7.2.7 Cleaning the rear frame damper 157

7.3 Basic cleaning 158

7.3.1 Clean on-board computer and control panel 158

7.3.2 Cleaning the battery 158

7.3.3 Cleaning the motor 158

7.3.4 Clean Frame, fork, pannier rack, guards and kickstand 159

7.3.5 Cleaning the stem 159

7.3.6 Cleaning the handlebars 159

7.3.7 Clean handles 159

7.3.7.1 Cleaning leather handles 159

7.3.8 Cleaning the seat post 159

7.3.9 Cleaning the saddle 160

7.3.9.1 Cleaning the leather saddle 160

7.3.10 Cleaning the tyres 160

7.3.11 Cleaning the spokes and spoke nipples 160

7.3.12 Clean hub 160

7.3.13 Cleaning the switching elements 160

7.3.13.1 Cleaning the shifter 160

7.3.14 Clean cassette, chain wheels and front derailleur 160

7.3.15 Clean brake 161

7.3.15.1 Clean handbrake 161

7.3.16 Cleaning the brake disc 161

7.3.17 Cleaning the belt 161

7.3.18 Cleaning the chain 161

MY23P01 - 22_1.0_21.10.2022 7

Contents

7.3.18.1 Clean chain, including all-round chain guard 161

7.4 Maintenance 162

7.4.1 Maintain frame 162

7.4.2 Maintain fork 162

7.4.3 Maintain pannier rack 163

7.4.4 Maintain mudguard 163

7.4.5 Servicing the kickstand 163

7.4.6 Maintaining the stem 163

7.4.7 Maintaining the handlebars 163

7.4.8 Maintaining the handles 163

7.4.8.1 Maintaining the rubber handles 163

7.4.8.2 Maintaining the leather handles 163

7.4.9 Maintaining the seat post 164

7.4.9.1 Maintaining the suspension seat post 164

7.4.9.2 Maintaining the carbon seat post 164

7.4.10 Maintaining the rims 164

7.4.11 Maintaining the leather saddle 164

7.4.12 Maintaining the hub 164

7.4.13 Maintaining the spoke nipples 164

7.4.14 Maintaining the gear shift 165

7.4.14.1 Maintaining the rear derailleur articulated shafts and jockey wheel 165

7.4.14.2 Maintaining the shifter 165

7.4.15 Maintaining the pedals 165

7.4.16 Maintaining the chain 165

7.4.16.1 Maintaining the chain and all-round chain guard 166

7.4.17 Maintaining the battery 166

7.4.18 Maintaining the brake 166

7.4.18.1 Maintaining the handbrake 166

7.4.19 Lubricating the Eightpins seat post tube 166

7.5 Inspection 167

7.5.1 Checking the wheel 167

7.5.1.1 Checking tyre pressure 167

7.5.1.2 Checking the tyres 169

7.5.1.3 Checking the rims 170

7.5.1.4 Checking the nipple holes 170

7.5.1.5 Checking the nipple well 170

7.5.1.6 Checking the rim hooks 170

7.5.1.7 Checking the spokes 170

7.5.2 Checking the brake system 171

7.5.2.1 Checking the handbrake 171

7.5.2.2 Checking the hydraulic brake system 171

7.5.2.3 Checking the Bowden cables 171

7.5.2.4 Checking the disc brake 172

7.5.2.5 Checking the back-pedal brake 173

7.5.2.6 Checking the rim brake 174

7.5.3 Checking the chain 175

7.5.4 Checking the chain tension 175

7.5.4.1 Check tension in derailleur gears 175

7.5.4.2 Check tension in hub gear 175

7.5.5 Checking the belt for wear 175

7.5.5.1 Rough check 175

7.5.5.2 Check 176

7.5.6 Checking the belt 177

7.5.7 Checking the belt for wear 177

7.5.8 Checking the belt sprockets for wear 177

7.5.9 Check belt tension 177

7.5.9.1 Gates Carbon Drive mobile app 178

7.5.9.2 Gates Krikit tension meter 178

7.5.9.3 ECO tension tester 179

MY23P01 - 22_1.0_21.10.2022 8

Contents

7.5.10 Checking the riding light 180

7.5.11 Checking the stem 181

7.5.12 Checking the handlebars 181

7.5.13 Checking the saddle 181

7.5.14 Checking the seat post 181

7.5.15 Check pedal. 181

7.5.15.1 Checking the derailleur gears 181

7.5.15.2 Checking the hub gear 182

7.5.16 Check gear shift 182

7.5.16.1 Checking the electric gear shift 182

7.5.16.2 Check the mechanical gear shift 182

7.5.16.3 Checking the derailleur gears 183

7.5.17 Adjusting gear shift 183

7.5.17.1 Adjusting the ROHLOFF hub 183

7.5.18 Adjusting cable-operated gear shift, dual-cable 183

7.5.19 Adjusting Bowden-cable-operated twist grip, dual-cable 184

7.5.20 Checking kickstand stability 184

8 Inspection and maintenance

8.1 Initial inspection 185

8.2 Major inspection 185

8.3 Component-specific maintenance 185

8.4 Carry out initial inspection 188

8.5 Perform major inspection 189

8.5.1 Inspect frame 196

8.5.1.1 Inspecting the carbon frame 196

8.5.2 Inspecting the pannier rack 196

8.5.3 Inspecting and maintaining the rear frame damper 196

8.5.4 Inspecting the gear hub 197

8.5.4.1 Adjusting the hub with cone bearing 197

8.5.5 Inspecting the stem 197

8.5.6 Inspect and grease steering headset 197

8.5.7 Inspecting the axle with quick release 198

8.5.8 Inspecting the fork 199

8.5.8.1 Inspecting the carbon suspension fork 199

8.5.8.2 Inspecting the suspension fork 199

8.5.9 Inspecting the seat post 200

8.5.9.1 Inspecting the carbon seat post 200

8.5.9.2 Inspecting and greasing BY.SCHULZ suspension seat post 200

8.5.9.3 Inspecting and greasing RS SUNTOUR suspension seat post 201

9 Troubleshooting, fault clearance and repair

9.1 Preventing pain 202

9.1.1 Sitting discomfort 203

9.1.2 Pain in hips 203

9.1.3 Backache 203

9.1.4 Pain in shoulders and nape of neck 204

9.1.5 Numb or aching hands 204

9.1.6 Pain in upper thigh 204

9.1.7 Knee pain 205

9.1.8 Pain in the foot 205

9.2 Drive system 206

9.2.1 Drive system or on-board computer does not start up 206

9.2.2 Error message 206

9.2.3 Errors in assistance function 207

9.2.4 Battery errors 208

9.2.5 On-board computer errors 209

9.2.6 Lighting does not work 209

9.2.7 Problems with disc brakes 210

MY23P01 - 22_1.0_21.10.2022 9

Contents

9.2.8 Problems with back-pedal brake 211

9.2.9 Problems with rim brakes 212

9.2.10 Problem with SR SUNTOUR suspension fork 213

9.2.10.1 Rebound too fast 213

9.2.10.2 Rebounding too slowly 214

9.2.10.3 Suspension too soft on inclines 215

9.2.10.4 Excessively hard damping on bumps 216

9.2.11 Problems with SR SUNTOUR rear frame damper 217

9.2.11.1 Rebound too fast 217

9.2.11.2 Rebounding too slowly 218

9.2.11.3 Suspension too soft on inclines 219

9.2.11.4 Excessively hard damping on bumps 220

9.2.12 Problems with hub gear 221

9.2.13 Problems with freewheel 223

9.2.14 Lighting does not work 224

9.2.15 Problems with the tyres 224

9.2.16 Problems with the seat post 224

9.3 Other errors 225

9.4 Repair 226

9.4.1 Original parts and lubricants 226

9.4.2 Repairing the frame 226

9.4.2.1 Removing paint damage on frame 226

9.4.2.2 Removing damage from impact on the carbon frame 226

9.4.3 Repairing the suspension fork 226

9.4.3.1 Removing paint damage on the fork 226

9.4.3.2 Removing damage from impact on the carbon frame 226

9.4.3.3 Repairing the seat post 226

9.4.3.4 Repairing damage from impact on the carbon seat post 226

9.4.4 Replacing the riding light 227

9.4.5 Adjusting the headlight 227

9.4.6 Checking suspension fork-tyre clearance 227

10 Recycling and disposal

10.1 Guidelines on removal of waste 228

11 Documents

11.1 Assembly report 230

11.2 Inspection and maintenance log 232

11.3 Parts list 236

11.3.1 Orticello E 236

11.3.2 Swing E8R Disc 20 238

11.3.3 Ancura E7R HS11 (Wave) (NL) 240

11.3.4 Ravenna EVO 7F (Gent) (NL) 241

11.3.5 Piazza E7F NL 243

11.4 Charger operating instructions 245

12 Glossary

12.1 Abbreviations 257

12.2 Simplified terms 257

13 Appendix

I. Translation of the original EC/EU Declaration of Conformity 258

II. Declaration of conformity for incomplete machine 259

14 Keyword index

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