Deda Elementi SUPERBOX Bedienungsanleitung

Superbox

SUPERBOX

USeR’S MAnUAL

Ver. 00 – April 2021 ©Deda Elementi

Superbox

Congratulations for your new Deda Elementi product. Please read these

instructions carefully and follow them for correct use. An improper installation or

wrong application of the instructions could damage the product, that will be no

more covered under warranty, damage the bicycle or cause an accident resulting

in injury or death. Since specific tools and experience are necessary for proper

installation, it is recommended that the product be installed by an official Deda

Elementi dealer or a qualified bicycle technician.

GENERAL SAFETY INFORMATION ____________________________________________ pag. 16

WARRANTY _______________________________________________________________ pag. 17

2.1 LIMITS OF WARRANTY

PACKAGING _______________________________________________________________ pag. 18

CABLE ROUTINGS _________________________________________________________ pag. 20

4.1 TRADITIONAL BICYCLE FRAME

4.2 BICYCLE FRAME DCR COMPATIBLE

4.4 BICYCLE FRAME WITH D-SHAPE FORK

ASSEMBLY INSTRUCTIONS__________________________________________________ pag. 23

INDICATIONS ON PERIODIC CHECKS _________________________________________ pag. 26

CLEANING AND CARE ______________________________________________________ pag. 27

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CONTENTS

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GENERAL SAFETY INFORMATION

It is under user’s responsibility to examine the product on a regular basis to

determine the need for service or replacement. Any component is subjected to

wear during normal use of the bicycle, for that reason we recommend cyclists

to regularly inspect their bicycle and parts in order to detect any damage. If any

doubts or problems occur, discontinue riding and have them inspected by an

oﬃcial Deda Elementi dealer or a qualiﬁed bicycle technician.

This product has been designed and intended to be used on normal paved

surfaces or gravel roads. In case of improper use on not paved surfaces or

oﬀ-road, the product can be subjected to damages, loose its functioning and

cause serious accidents and injury for the user.

Have you Deda Elementi component installed and adjusted by qualiﬁed

professional mechanics from the Deda Elementi sales network.

Always and only, use a torque wrench to tighten the screws, strictly respecting

the tightening torques recommended in this manual. The value indicated

on the components indicates the maximum recommended torque. If an

emergency situation arises and you do not have access to a torque wrench,

tighten the screws enough to prevent the relative rotation of the components

with each other, and immediately go to a Deda Elementi dealer to check the

correct tightening torques.

Do not use the bicycle if the stem creaks or if you notice external damage

such as cuts, cracks, swelling, corrosion dents, discolouration, etc. Have

your Deda Elementi dealer carefully check for damage and replace the

components if necessary.

If any bicycle fall or accident occurs, discontinue riding the bicycle and have

it inspected carefully by an oﬃcial Deda Elementi dealer or a qualiﬁed bicycle

technician. The use of any damaged bicycle part can cause serious accidents

and injury for the user.

Read the whole User’s Manual carefully and keep it in a safe place for later

reference.

WARRANTY

Deda Elementi warrants that all products are free from defects in materials or

workmanship for a period of two years after original purchase unless otherwise

stated on the Warranty policy. The Warranty is valid with the purchase of an

original Deda Elementi products only.

2.1 LIMITS OF WARRANTY

In case of sale or product cession, the Warranty will be considered valid for

two years period only from the original purchase.

The Warranty does not cover damages caused by modifications, even

small; any kind of adaptions or alterations; maintenance performed by an

unauthorized people; use of the product outside the normal riding conditions.

The Warranty does not cover even damages caused by impacts, collisions,

falls that may occur for accidental reasons.

The Warranty does not cover aesthetic defects like matting, chap, fading

or other phenomenon that may occur during the use and after the bicycle

cleaning using water in pressure, solvents or similar products, petrol.

In case of imperfections, defects or damages found on the product, the user

is asked to contact the dealer within 10 (ten) days; after this period ends the

Warranty and it will be no more considered eligible.

Dedaindustrie S.r.l. reserves the right to modify partially or completely the

products, instructions and warranty without any notice to the customer.

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PACKAGING

The following parts are included with the Superbox stem:

1) Headset compression screw M6x30 mm

2) Aero top cap

3) Stem body

4) Faceplate, 1 set

5) Stem screw M5x16mm, 6 pcs

6) D-clip

7) S-DCR cover

8) Cover screw M3x20mm

9) 10mm openable aero spacer

10) 20mm openable aero spacer

11) 46mm headtube topcover (for 1”-1/8 upper bearing)

12) 56mm headtube topcover (for 1.5" upper bearing)

13) Compression ring (grey color, only for 1.5” 36°x45° bearing type)

Fig. 3.1: Superbox exploded view

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CABLES ROUTING

Superbox stem is compatible for both external and full internal cable routing.

4.1 TRADITIONAL BICYCLE FRAME

In case of assembling on traditional frameset (external cable routing), Superbox stem

can be installed without the S-DCR cover (7).

4.2 BICYCLE FRAME DCR COMPATIBLE

DCR compatible frames require a 1”-1/8 fork steerer and 1.5” headset upper

bearing. In this conﬁguration, you must use the 56mm top cover (12) and the

black compression ring of DCR original bearing 45°x45° or the grey version for

36°x45° bearing type (13).

In order to get the complete internal cables routing, the bicycle frame and the

fork have to be compatible. Following features are the compulsory technical

requirement. Discover more about the DCR compatibility with your frame on the

website www.dedaelementi.com

4.2.1 FORK

Deda DCR system requires an entry hole for the front brake cable located at the

fork steerer, this allow the cable routing up to disc brake caliper.

Fig. 4.1: front cable housing cable

4.2.2 UPPER BEARING SEAT FOR DCR SYSTEM

The upper bearing seat must respect the following speciﬁcations:

4.2.3 MOUNTING

In the case of mounting on the DCR frame, the cables will enter the nylon S-DCR

cover (7) positioned under the stem, passing through the shims, the 56 mm cover

(12) and black compression ring for DCR 45 ° x45 bearing ° or the grey ring if

using a 36 ° x45 ° bearing (13).

Here below a picture showing the full internal cables routing.

Fig. 4.2: upper bearing seat size

Fig. 4.3: internal cable routing view with S-DCR cover

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4.3 BICYCLE FRAME WITH D-SHAPE FORK

This type of frames features a 1”-1/8 upper bearing and a fork steerer with a non-

circular section (commonly called D-shape). In this conﬁguration, you must use

the 46mm topcover (11).

In the case of mounting on a frame with a D-shape fork, there are two mounting

options:

4.3.1 Assembly with S-DCR cover (7) and a traditional handlebar, in this

conﬁguration the cables will enter under the stem in plastic cover (7)

passing through the spacers and 46 mm topcover (11).

4.3.2 Assembly without S-DCR cover (7) with a DCR handlebar, in this

conﬁguration the cables will enter directly into the stem passing through

the spacers and 46mm topcover (11)

Fig. 4.3.1: cable routing view with S-DCR cover system

Fig. 4.3.2: cable routing view with DCR system

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