Bosch Rexroth Automax 100 Bedienungsanleitung

Operating instructions

DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P | 05.2021 | Bosch Rexroth AG

Automax 100

Extension module TS-AC E2-M3-1X

Impressum

The data specified above only serve to describe the product. No statements concerning a

certain condition or suitability for a certain application can be derived from our information.

The information given does not release the user from the obligation of own judgment and

verification. It must be remembered that our products are subject to a natural process of

wear and aging.

This document, as well as the data, specifications and other information set forth in it, are

the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third

parties without its consent. The cover shows an example application. The product delivered

may differ from the image on the cover.

The original operating instructions were created in the German language.

Series

Automax 100

Title

Extension module TS-AC E2-M3-1X

Type of documentation

Operating instructions

Documentation type

DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P

Material number

R901540463

Purpose of the documentation

Primary information for use

Safety instructions

Commissioning

Operation

Handling

Technical setup

Change history

Edition

Version

Comment

DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P

05.2021

Repla. for ---

Proprietary note

as in the event of applications for industrial property rights.

Liability

The data specified only serves to describe the product and are not to be understood as warranted

properties in the legal sense. Changes in the content of the documentation and delivery options of the

products remain reserved.

Publisher

Bosch Rexroth AG

Bahnhofplatz 2 ■D-97070 Würzburg

Phone +49 (0)93 52/ 18-1920

http://www.boschrexroth.com

Dept.: DC/SSD3 (EG), (AS)

 Contents | Automax 100 | Extension module TS-AC E2-M3-1X I/IV 
Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P 
Contents 
 About this documentation 1 
1 Validity of the documentation 1 
2 Required and supplementary documentation 1 
3 Illustration of information 1 
3.1 Safety instructions 2 
3.2 Symbols 3 
3.3 Designations 3 
3.4 Abbreviations 3 
 Safety instructions 5 
1 About this chapter 5 
2 Intended use 5 
3 Improper use 5 
4 Qualification of personnel 6 
4.1 General information 6 
4.2 Teaching 6 
4.3 Trained personnel 6 
5 General safety instructions 6 
6 Product- and technology dependend safety instructions 6 
6.1 Introduction 6 
6.2 Hazards by improper use 7 
6.3 General informations 7 
6.4 Protection by means of protective extra low voltage (PELV) against electric shock

6.5 Protection against contact with hot parts 7 
6.6 Protection during handling and assembly 8 
7 Personal protective equipment 8 
8 Obligations of the operator 8 
8.1 General information 8 
8.2 Safety signs 9 
9 Safety equipment 9 
10 Operator workstations 9 
10.1 General information 9 
10.2 Teaching stations 11 
 General information on damage to property and damage to the product 13 
 Scope of delivery 15 
1 Delivery conditions 15 
 About this product 17 
1 Performance description 17 
1.1 Information on IT security 17 
2 Product description 17 
2.1 Front with operating equipment 18 
2.2 Rear 19 
2.3 Voltage supply 19 
2.4 IndraControl PR21 (-7KE1) 21 
 Technical data 22 
 Local diagnostics and status indicator 23 
 Reset- and power push button 23 
 Ethernet interfaces 23 
2.5 Bus coupler (-7KE2) 23 

II/IV Contents |Automax 100 | Extension module TS-AC E2-M3-1X 
Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P 
 Technical data 23 
 Ethernet-interface (XF6, XF7) 24 
 Rotary coding switch 25 
 Reset-push button 25 
 Local diagnostics and status indicators 27 
5.2.6 Digital input module (-3KE1) 29 
 Terminal point assignment 29 
 Schematic diagram of digital inputs 30 
 Technical data of digital inputs 30 
 Local diagnostics and status indicators 31 
5.2.7 Analog input module (-5KE1) 31 
 Terminal point assignment 32 
 Schematic diagram of analog inputs 32 
 Technical data of analog inputs 33 
 Local diagnostics and status indicators 33 
5.2.8 System connectors for digital and analog inputs 34 
 M12 system connectors (-3XG1, -4XG1) 35 
 M12 system connectors (-5XG1, -5XG2, -6XG1, -6XG2) 39 
5.2.9 Dimensional sheet 43 
5.3 Product identification 44 
5.3.1 Type code 44 
5.3.2 Type plate 44 
 Transport and storage 45 
6.1 Transporting the product 45 
6.2 Storing the product 45 
6.2.1 Storage time 46 
 Cables and plug 46 
 Assembly 47 
7.1 Unboxing the product 47 
7.2 Installation conditions 48 
7.2.1 Installation position 48 
7.3 Required accessories 48 
7.4 Assembling the product 49 
7.4.1 Assembly of extension module at the basic module 50 
 Commissioning 53 
8.1 First commissioning 53 
8.1.1 Network cable connection 53 
8.1.2 Setting the IP addresses 54 
 IndraControl PR21 55 
 Bus coupler ETH-BK 56 
 PC 57 
 Operation 61 
9.1 Software description 61 
9.1.1 Web based management of bus coupler ETH-BK 61 
9.1.2 Overview of the WBM interface of the bus coupler ETH-BK 63 
 Bus coupler navigation „Quick Setup“ 64 
 Bus coupler navigation „Information“ 65 
 Bus coupler navigation „Diagnostics“ 66 
 Bus coupler navigation „Modbus/TCP (UDP)“ 66 
 Bus coupler navigation „Configuration“ 67 
 Bus coupler navigation „Administration“ 67 
9.1.3 IoT Gateway / First steps WBM 68 

 Contents | Automax 100 | Extension module TS-AC E2-M3-1X III/IV 
Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P 
9.1.4 IoT Gateway / Licensing software 71 
9.1.5 IoT Gateway / Overview of the WBM interface 73 
 Maintenance and repair 77 
10.1 Cleaning and care 77 
10.2 Maintenance 78 
10.3 Spare parts 78 
 Disassembly and replacement 79 
 Disposal 81 
12.1 Environmental protection 81 
 Extension and modification 83 
13.1 Extending the product 83 
13.2 Modifying the product 84 
 Troubleshooting 85 
 Technical data 87 
 Appendix 89 
16.1 Electrical circuit diagram 89 
16.2 Spare part list according to positions 90 
16.3 Contact addresses 91 
16.3.1 Service and support 91 
16.3.2 Contact for product support and repair 91 
16.4 Declaration of conformity 92 
 Alphabetical index 93 
 
 

IV/IV Contents |Automax 100 | Extension module TS-AC E2-M3-1X

Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P

About this documentation | Automax 100 | Extension module TS-AC E2-M3-1X 1/94

Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P

About this documentation

1.1 Validity of the documentation

This documentation applies to the following products:

Material number of product: R901540133

Extension module TS-AC E2-M3-1X

This documentation is intended for trainers, training participants, operators and the system

end-user.

This documentation contains important information on how to assemble, transport,

commission, operate, use, maintain and disassemble the extension module TS-AC E2-M3-

1X safely and properly and to resolve simple faults independently.

You should read this documentation thoroughly, and in particular the chapter „Safety

instructions“before working with the product.

1.2 Required and supplementary documentation

The documents marked with a book symbol are documentations of the Bosch

Rexroth components integrated in this extension module.

The documentations can be ordered under the material number (document number) from

your Bosch Rexroth sales representative. Alternatively, the documentations are available on

the Bosch Rexroth website under the following link.

https://brmv2.kittelberger.net

Required and supplementary documentation

Title

Document number

Document type

IndraControl PR21 Embedded Automation

Computer

R911389662

Operating

instructions

IndraControl S20 bus coupler for Ethernet

R911372205

Data sheet

Rexroth IndraControl S20 digital input module

16 inputs

R911339275

Data sheet

Rexroth IndraControl S20 analog input module 4

inputs

R911342764

Data sheet

Rexroth IndraControl S20

Error messages

R911344826

Application

description

IoT Gateway

Quick start guide

R911378848

Commissioning

description

IoT Gateway

Software application

R911403022

Application

description

IndraControl PR, VR, DR and DE Devices,

Software Applications

R911384733 *

Application

description

Security Manual Electric Drives and Controls

R911342562

Project description

* In this documentation, „Linux Ubuntu Core“, the operating system of IndraControl PR21 is described in chapter 6. This also

includes information for use of the USB stick for recovery.

1.3 Illustration of information

Uniform safety instructions, symbols, terms and abbreviations are used so that you can

quickly and safely work with your product using this documentation. For better

understanding, they are explained in the following sections.

2/94 About this documentation |Automax 100 | Extension module TS-AC E2-M3-1X

Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P

1.3.1 Safety instructions

In this documentation, safety instructions are included whenever sequences of actions are

explained which bear the danger of personal injury or damage to property. The measures

described for the hazard avoidance must be observed.

Safety instructions are set out as follows:

Warning sign: Draws attention to the danger

Signal word: Indicates the seriousness of the danger

Type and source of danger: Designates the type and source of danger

Consequences: Describes the consequences of non-compliance

Precautions: Specifies how the danger can be prevented

Risk classes according to ANSI Z535.6-2006

Warning sign, Signal word

Meaning

DANGER

Indicates a dangerous situation which may cause death or

severe personal injuries if not avoided

WARNING

Indicates a dangerous situation which may cause death or

severe personal injuries if not avoided

CAUTION

Indicates a dangerous situation which may cause minor to

medium personal injuries if not avoided

NOTICE

Indicates damage to property: The product or the environment

could be damaged

SIGNAL WORD

Type and source of danger

Consequences of non-compliance

Hazard avoidance measures

<List>

About this documentation | Automax 100 | Extension module TS-AC E2-M3-1X 3/94

Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P

1.3.2 Symbols

The following symbols indicate notes which are not safety-relevant but increase the

comprehensibility of the documentation.

Meaning of Symbols

Symbol

Meaning

If this information is not observed, the product cannot be optimally used and/or operated.

Tip, general note, useful additional information

Observe instructions on disposal and environmental protection



Enumeration



Individual, independent action

Numbered instruction:

The numbers indicate that the actions must be carried out one after the other.

[**]

Indicates the page of a cross reference

Text

Indicates a cross reference in this document

http://

Indicates a hyperlink in this document

1.3.3 Designations

The following designations are used in this documentation:

Designations

Designation

Meaning

Training system

Extension modul

Extension module TS-AC E2-M3-1X

1.3.4 Abbreviations

The following abbreviations are used in this documentation:

Abbrevations

Designation

Meaning

Bosch Rexroth

Rexroth-document

WBM

Web based management

Direct current

Alternating current

Generelly valid abbreviations

Abrevation

Unit

Meaning

Electrical voltage

Electric current intensity

4/94 About this documentation |Automax 100 | Extension module TS-AC E2-M3-1X

Bosch Rexroth AG | 05.2021 | DOK-SUPPL*-TS-AC E2-M3-ITRS-EN-P

Abrevation

Unit

Meaning

ULS

Supply voltage for logic and sensor (DC voltage)

Supply voltage for actuators (DC voltage)

Ω

Electrical resistance

Electric power

Frequency

---

Protective earthing

Air humidity

℃

Temperature

Sound pressure level (according to ISO 11205)

Height above sea level

Width

Height

Depth

Weight

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