Bosch Rexroth IndraControl VAC 30.2 Bedienungsanleitung

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R911333525-AA_BPZ_DOC20. Januar 2011

Bosch Rexroth AG

Electric Drives and Controls

Bgm.-Dr.-Nebel-Str. 2

D-97816 Lohr am Main

Phone +49 (0)9352-40-50 60

Fax +49 (0)9352-40-48 85

www.boschrexroth.com

IndraControl VAC 30.2

Connection Module

Assembly Instruction

About this Document

The assembly instructions describe how to install the Connection Module

IndraControl VAC 30.2.

For further information, please refer to the project planning manual

„Rexroth IndraControl VCH 08.1“, parts number R911320190 or Rexroth

IndraControl VEH 30.2“, parts number R911331585.

Symbols

This document uses the following symbols to draw the reader’s attention to

notices and dangers:

Target Group

All installation work related to the automation system may only be carried

out by qualified personnel (e.g. electricity specialists, electrical engineers).

The personnel installing the device must be qualified to work with the auto-

mation system.

Safety Component according to Machinery Directives

This device is a safety component or part of the safety circuit! Please read

and comply with the safety instructions specified in the respective manual

before installing and setting the device up.

Comply with the regulations of the Machinery Directive 2006/42/EC.

Synchronize the safety components to the EN ISO 13849-1, EN ISO 13850

standards. A risk analysis according to EN ISO 14121-1 determines the

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20. Januar 2011

safety category (see EN 60204-1). Check, whether further standards have to

be complied with.

The assembly instruction applies to the following device variants:

Device type Description Parts number

VAC30.2N-NN Connection Module IndraControl VAC 30.2 R9111171054

Unpacking

Unpack all items and check the contents for visible damages in transit. Also

check, whether the delivery corresponds to the data on the delivery note.

Please contact the Bosch Rexroth sales department immediately in case of

discrepancies or damages in transit.

Assembly

Connecting

Supply voltage 24 V

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The voltage is supplied via the plug-in connector X1.1 or X1.2. This device is

an equipment of protection class I. To operate the device safely, a PELV cor-

responding to DIN EN 61131 has to be used as supply voltage.

A cable with fine wire cable cores with a minimum cross section of 0.75

mm² and a maximum cross section of 1.5 mm² has to be used for the supply

voltage.

When connecting the device to the supply voltage, execute the following

steps:

1. Strip approx. 30 mm of the outer cable jacket of the connection and

approx. 5 mm of the cable cores.

2. Provide the cores with connector sleeves and connect them to the plug-

in connector.

3. Plug the socket strip on connector X1.1 or X1.2.

A separate line has to be provided to the protective earth at one of

the threaded bolts. The line should have a minimum cross section of

1.5 mm² and should be as short as possible.

Pin assignment Connection parameters

Pin Signal name Parameters Value

X1.1 Pin1 24 VDC Connection

Module

Rated voltage UN24 VDC ; (+19 V to +30 V)

X1.1 Pin2 0 V Residual ripple UNSee device documentation

X1.1 Pin3 24 VDC Terminal Noise and surge immunity Umax= 35 V (for t < 100 ms)

X1.2 Pin1 24 VDC Connection

Module

Current consumption for UNMax. 0.7 A (depending on

the operator terminal)

X1.2 Pin2 0 V External protection Fuse cut-out, 2 A slow

X1.2 Pin3 24 VDC Terminal

X1.1 Pin4 Terminal connected IN

Reverse voltage protection Via isolating diode; in case

of polarity reversal, the in-

put fuse is triggered.

X1.2 Pin4 Terminal connected

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Pin assignment Connection parameters

Pin Signal name Parameters Value

OUT

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X2.1 Pin1 STOP button 1 IN

X2.1 Pin2 STOP button 1 OUT

X2.1 Pin3 STOP button 2 IN

X2.1 Pin4 STOP button 2 OUT

X2.2 Pin1 Enabling device 1 IN

The connection module IndraControl VAC30.2, including

the automatic stop button bridging, is supplied with volt-

age via X1.1 pin1 or X1.2 pin1. The connected handheld

terminal is supplied with voltage via X1.1 pin3 or X1.2

pin3. To make the handheld terminal switchable or dis-

engageable when it is plugged-in, the wire jumper be-

tween X1.2 pin1 and X1.2 pin3 has to be removed and

the switching voltage for the handheld terminal has to be

applied to X1.1 pin3 or X1.2 pin3.

X2.2 Pin2 Enabling device 1 OUT

X2.2 Pin3 Enabling device 2 IN

For safety reasons, monitor the voltage supply for the

connection module (X1.1 pin 1, X1.2 pin 1). If this volt-

age fails, the stop button at the device is inoperative.

X2.2 Pin4 Enabling device 2 OUT

Connecting the Hand-Held Terminal

ation system via the con-The hand-held terminal is connected to the autom

nection module IndraControl VAC 30.2. Before commissioning the hand-held

terminal, the user has to ensure that the installation and particularly the

safety devices are in good order and condition.

Before commissioning the hand-held terminal, please ensure that

the STOP button is NOT pressed. Connecting the hand-held termi-

nal with a pressed STOP button will shut the installation down.

To connect the hand-held terminal, plug the angled connector at an

angle of approximately 45° with little force on the flange of the

IndraControl VAC 30.2. connection module. The correct position is

reached when the connector snaps in correctly. Now turn the

knurled nut on the flange by applying little pressure.

When the connector is screwed on, a relay activates the STOP but-

ton; the hand-held terminal is supplied with voltage. To ensure an

optimal connection of the contacts and to achieve the specified

degree of protection, the knurled nut has to be screwed on until

the rubber seal is completely covered and the fixed stop is

reached.

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R911333525-AA_BPZ_DOC20. Januar 2011

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