Bosch TRANSFLOW j-45096 Bedienungsanleitung

TRANSFLOW Transmission Cooling System Service Tool J-45096 1

Operation Manual

Transmission Cooling System

J-45096

2 TRANSFLOW Transmission Cooling System Service Tool J-45096

Safety Precautions

WARNING: TO PREVENT PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT:

• ALLOW ONLY QUALIFIED PERSONNEL TO OPERATE THE UNIT. Before oper-

ating the unit, read and follow the instructions and warnings in this manual.

If the operator cannot read English, operating instructions and safety pre-

cautions must be read and discussed in the operator’s native language.

• Do not use this equipment in a manner not speciﬁed by the manufacturer.

• Wear eye protection that meets OSHA standards.

• Correctly connect power supply cord to the vehicle 12V DC battery and

chassis ground.

• Use only GM Approved Dexron VI®Automatic Transmission Fluid.

• Do not overﬁll the supply vessel with automatic transmission ﬂuid (ATF).

• A minimum of 90 psi of shop air is required to operate this machine.

• Operate and store this machine in an upright position.

• Disconnect the machine from the shop air supply at the conclusion of each

day to ensure correct operation of the water separator.

• Dispose of waste ATF in accordance with all applicable federal, state and

local requirements.

TRANSFLOW Transmission Cooling System Service Tool J-45096 1

Table of Contents

Introduction

Glossary of Terms .............................................................................................................. 2

Equipment Speciﬁcations................................................................................................... 2

Component Location Overview

Front View .......................................................................................................................... 3

Rear View........................................................................................................................... 3

Control Panel ..................................................................................................................... 4

Set-Up Instructions

Initial Set-Up Instructions................................................................................................... 5

Waste Vessel Drain Set Up ................................................................................................ 6

Power Up ........................................................................................................................... 8

TransFlow Self-Test............................................................................................................ 9

Operating Instructions

Machine Set-Up ............................................................................................................... 11

Flow Test/Flush Operation ............................................................................................... 12

Waste Oil Removal .............................................................................................................. 15

Maintenance Instructions

Service Parts ................................................................................................................... 16

Accessories ..................................................................................................................... 16

Transmission Oil Cooler (T.O.C.) Adapters....................................................................... 17

Useful Information/Hepful Hints ....................................................................................... 18

Troubleshooting ................................................................................................................... 19

Warranty Information/Technical Support .................................................... Inside Back Cover

2 TRANSFLOW Transmission Cooling System Service Tool J-45096

Introduction

The TransFlow machine is a product designed to measure the transmission oil cooler (T.O.C.) oil

ow capability and to remove contaminated oil from the T.O.C. system after a transmission repair.

Measuring the transmission cooler system oil ow rate determines if the cooler meets the current

GM ow rate specication.

Glossary of Terms

ATF Automatic Transmission Fluid, Dexron VI®ATF or equivalent

GPM Gallons per Minute

T.O.C. Transmission Oil Cooler

Equipment Speciﬁcations

Component Speciﬁcation

TransFlow Part Number J-45096

Power Supply Operating Voltage 11 Volts DC–16 Volts DC

Air Pressure 90 PSI (Minimum)

Minimum ATF Temperature 65° F

Supply Vessel Capacity 32 Quarts US

Waste Vessel Capacity 34 Quarts US

Flow Rate 0.5-2.5 gpm

TRANSFLOW Transmission Cooling System Service Tool J-45096 3

Control Panel

ATF Fill

Port

Polypropylene

Cabinet for

Durability

Locking Casters

Operation

Instructions

Convenient Handle

for Cord and

Hose Storage

Waste Oil

Vessel

Large Wheels for

Mobility across

Air Lines, Power

Cords, and Grates

Component Location Overview

Front View

Shop Air

Supply

Supply Oil

Outlet

Waste Oil

Inlet

Rear View

4 TRANSFLOW Transmission Cooling System Service Tool J-45096

Control Panel

Main Function Switch

The following table provides a quick reference for the main function switch positions:

Switch Position

Flush

Idle

Flow

Code

Description

Allows pressurized automatic transmission uid with a high pressure pulse

of air to ush the contaminated oil from the T.O.C. If any debris exists in

the T.O.C., it will also be ushed when the machine is in this mode.

Standby mode; zero pressure applied to the T.O.C. and cooler lines.

Tests the ow rate of the T.O.C. and cooler lines.

Provides a seven-character, encrypted warranty code following a success-

ful ow test. Note: The ow test must run for a minimum of 8–10 seconds

and be above 0.5 gpm for a code to be generated.

Red light indicates when

machine is pressurized

LCD Display

Window

ATF Fill

Port

Main Function

Switch

Operating

Instructions

Main Power

Switch

TRANSFLOW Transmission Cooling System Service Tool J-45096 5

8. Tighten the tting.

9. Apply Loctite®565 thread sealant to the

threads of an air line quick-disconnect tting

(customer supplied).

10. Thread the quick-disconnect tting clock-

wise onto the TransFlow tting, located on

the rear panel of the TransFlow unit, marked

Supply AIR.

11. Tighten the quick-disconnect tting.

12. Open the door on the unit by using a screw-

driver to turn the fasteners counterclockwise

about a quarter-turn. Snap one hose storage

bracket over the top of the door as shown

in Figure 4, and position the other hose

storage bracket 8"–10" away from the rst.

Set-Up Instructions

Initial Set-Up

1. Remove the TransFlow unit from the packag-

ing.

2. Locate the accessory package and remove

the black supply hose and the clear waste

hose. See Figure 1. Also locate and remove

the two hose storage brackets.

3. Apply Loctite®565 sealant (supplied) to the

threaded male end of the black supply hose.

4. Thread the supply hose clockwise onto the

TransFlow tting, located on the rear panel

of the TransFlow unit, marked SUPPLY. See

Figure 2.

5. Tighten the tting.

6. Apply Loctite®565 thread sealant to the

threaded male end of the clear waste hose.

7. Thread the waste hose clockwise onto the

TransFlow tting, located on the rear panel

of the TransFlow unit, marked WASTE. See

Figure 3.

Figure 1

Figure 2

Figure 3

Figure 4

6 TRANSFLOW Transmission Cooling System Service Tool J-45096

IMPORTANT: Dispose of the waste ATF in

accordance with all applicable federal, state

and local requirements.

1. If draining from the bottom of the waste

vessel, rst remove the drain tting cap plug

by turning the cap plug counterclockwise

while supporting the hexagonal drain tting.

Note: Be sure to support the hexagonal drain

tting while removing the cap plug to prevent

potential damage to equipment. See Figure

2. Locate the drain support bracket and screws

from the accessory kit. Place the drain sup-

port bracket underneath the plastic lip of the

left side base of the TransFlow machine (or

towards front of TransFlow). The drain sup-

port bracket should be at against the inside

plastic lip and the hole in the drain support

bracket should be clearly below the plastic.

Set-up Instructions contd.

Figure 5

Waste Vessel Drain Set Up

Before TransFlow is used, it is recommended to

consider a draining strategy for the waste ATF

that will be stored in the waste vessel on the

side of TransFlow. The waste vessel may be

drained through a tting at the bottom or by

removing the waste vessel cap at the top of the

vessel to use an oil transfer pump to evacuate the

oil. This section describes a procedure to outt

the drain tting at the bottom of the waste vessel

with a standard 1/2" pipe to make it more

convenient for you to adapt to. It is your respon-

sibility to either cap this 1/2" pipe once installed,

or to adapt a tting or hose to it to allow you to

drain the waste vessel.

Figure 1

The waste and supply hoses can be stored on

these brackets when not in use. See Figure 5.

Waste Vessel Cap Plug

Hexagonal

Drain Fitting

TRANSFLOW Transmission Cooling System Service Tool J-45096 7

3. Use a pencil to trace the drain support brack-

et’s position at the three indicated locations.

You should have two horizontal lines drawn

on the bracket and one vertical line drawn on

the plastic base to indicate the vertical and

horizontal location of the bracket. See Fig-

ure 2.

4. Bring the drain support bracket out from un-

derneath the plastic lip of the plastic Trans-

Flow base. Place the drain support bracket on

the outside of the plastic base so the horizon-

tal lines drawn on the bracket are in line with

the bottom of the plastic TransFlow base.

The right edge of the drain support bracket

should line up with the vertical line that was

drawn on the plastic base.

5. Mark the two points on the plastic base

where the holes for the fasteners will be

drilled so the drain support bracket can be

secured to the plastic TransFlow base. See

Figure 3.

Figure 2

Figure 3

Figure 4

6. Drill the two holes (approximately 3/16"

diameter) in the plastic base. The hole shall

be drilled completely through the plastic lip

of the plastic base. See Figure 4.

7. Place the drain support bracket behind the

plastic lip of the base and line up the holes

in the bracket with the holes in the base. See

Figure 5.

Set-up Instructions contd.

Figure 5

With pencil, draw

horizontal

lines on brack-

et. (Lines are for

lining up purposes as

shown in Figure 3.)

Vertical Line

8 TRANSFLOW Transmission Cooling System Service Tool J-45096

Power Up

1. Connect the red battery clip to the positive

(+) battery post on the vehicle, and connect

the negative lead to a known good chassis

ground. See Figure 1.

Figure 1

Figure 7

Figure 8

8. Secure the drain support bracket with the two

screws included in the accessory package.

See Figure 6.

9. Rotate the drain tting so it is facing the gen-

eral direction of the drain support bracket.

10. Locate the drain pipe. Apply any remaining

Loctite 565 thread sealant to one end of the

1/2" drain pipe. Slide the drain pipe through

the drain support bracket so the end of the

drain pipe with thread sealant can be thread-

ed into the hexagonal drain tting.

11. Turn the drain pipe clockwise so it threads

into the drain tting. Tighten the drain pipe

while supporting the hexagonal drain tting.

See Figure 7.

Figure 6

12. To complete the waste vessel drain set up,

connect the tting of your choice to the male

1/2" pipe that is now installed. See Figure 8.

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