Bosch Aquastar 2400 ES Bedienungsanleitung

Outdoor Kit Installation Instructions

Aquastar Tankless Water Heater

For Aquastar models: 2400 ES, 2700 ES

Part no. AQOK

Warning: This kit must be installed by a qualified

installer in accordance with these instructions and

all applicable codes and requirements of the

authorities having jurisdiction.

6 720 608 835 US (2008.01) AL

6 720 608 835

Warning

1 Warning

This outdoor kit includes:

• Supports (2) with screws

• Sealing gasket

• Control panel shield

• Outdoor vent cap.

2 Selecting heater location

Before proceeding, read the water heater instructions

manual. If the information in that manual is not followed

exactly, a fire, explosion or poisoning by carbon

monoxide may result causing property damage,

personal injury or death.

BChoose an outside wall for the installation.

Installation on a wall protected by an overhang above

is recommended.

BSize the water and gas connections according to the

instructions in the water heater installation manual.

Use unions when connecting both water lines and

gas supply line to the heater.

Minimum clearances

If the appliance is installed under an overhang, there

must be a 36” clearance from the top of the appliance

and the mounting area must be open in front and on the

sides of the appliance.

Fig. 1

Danger: The top of the outdoor kit will

get very hot during operation. Keep

away from children. Install heater in a

location where the top of the kit cannot

be reached by small children.

Danger: Flue gas will be released

through the outdoor kit. Flue gas is very

hot and contains carbon monoxide. The

outdoor kit cannot be installed indoors.

To prevent risk of fire and carbon

monoxide poisoning, maintain all

clearances indicated in these

instructions.

Danger: Do not place or store any

combustible material within 5 feet of the

appliance. Maintain specified clearance

to combustibles on the wall where the

appliance is installed and any adjacent

walls or overhang. Observe all

clearances required in this manual.

Danger: Surface temperature of the kit

is less than 140°F, except highest top

surface which may reach 300°F.

Warning: Do not mount directly onto

vinyl siding, see Fig. 9.

Ref. Description Min.

distances

ADirectly below or adjacent to

an opening; operable

windows, doors and any fresh

air openings

≥4 ft

D From any adjacent wall ≥4 ft

EBelow a gutter, sanitary

pipework, eaves or overhang ≥3 ft

F Above ground ≥1 ft

GFrom a gas meter or gas

regulator

≥5 ft

Table 1 Clearances

6 720 608 835

Installing outdoor kit

3 Installing outdoor kit

Replace the control panel

BLoosen the two Philips head screws located on

bottom rear of cover (see Fig. 2).

Fig. 2 Loosen the two screws

BRemove the front cover panel and replace the

original control panel shield with shield provided in

the kit, see Fig. 3.

Fig. 3 Replace the control panel

BAfter replacing the control panel re-position the front

cover.

B1. Remove the cover plate (A) installed on the top of

the appliance, as shown in Fig. 4.

B2. Fix the supports (B) to the appliance by fastening

the four provided screws, as shown in Fig. 4.

Fig. 4

Before mounting the outdoor kit in the appliance:

B3. Attach the gasket provided with the kit as shown

in Fig. 5.

Fig. 5

BPosition the outdoor vent cap on the top of the

appliance, as shown in Fig. 6.

Warning: The control panel shield

must always remain closed, except

when making adjustments, to prevent

damage to heater from weather.

6720608547-14.1AL

6 720 608 835

Installing outdoor kit

Fig. 6

BAttach the outdoor vent cap to the appliance by fas-

tening the two provided screws and washers, see

Fig. 7.

Fig. 7

iNOTE: Once this kit is installed, the

outdoor vent cap will need to be removed

first, before taking the front cover off of the

appliance.

6 720 608 835

Mounting instructions

4 Mounting instructions

BThe water heater is approved for installation directly

on an outside wall. Secure the wall mounting bracket

provided with the water heater to a wall surface. See

Fig. 8.

BThe installation method of the mounting bracket will

depend on what type of surface it’s being mounted

on. Due to the varying varieties of building siding or

surfacing, the installer must decide on how best to

support and level the heater on an outside wall. It is

always recommended that horizontal or vertical

support boards or plywood sheathing (1/2”

minimum) first be attached to the wall surface. The

heater must also be kept level on the wall surface.

Fig. 8 Installation on wood siding

Fig. 9 Installation on vinyl siding

5 Electrical connections

BSee Electrical connections section of the water

heater installation manual.

BStart and operate the water heater according to the

water heater installation manual. NOTE: Open the

control panel shield to access the controls of the

heater, see Fig. 3.

Warning: Do not mount heater directly

to vinyl siding. With vinyl siding, a 6' x 4'

area of the siding must first be removed

and then replaced with wood or other

non-plastic material. See Fig. 9.

Warning: Confirm that the water

heater is appropriately grounded and

that the installation meets all applicable

electrical codes for outdoor

installations.

6 720 608 835

Measuring carbon dioxide (CO2)

6 Measuring carbon dioxide

(CO2)

BTo measure CO2on this appliance, a measuring port

is available under the louvered grill on the front of the

outdoor vent cap.

BTo access measuring port, remove two screws on

either side of the louvered grill.

BPull louvered grill free from vent cap.

BWhen measuring is complete, replace louvered grill

with screws.

Fig. 10

1Measuring port

Warning: Outdoor vent cap will get

very hot during operation.

BEnsure the vent cap is cool before

performing the procedure below.

6 720 608 835

Notes

7Notes

Replacement Parts available from:

Bosch Termotecnologia, S.A.

Estrada de Cacia

3801 - 856 Aveiro - PORTUGAL

Londonderry, NH

BOSCH THERMOTECHNOLOGY

CORPORATION

Bosch Water Heating

340 Mad River Park

Waitsfield, VT 05673

Tel. 800-642-3111

www.boschhotwater.com

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