Bosch HydroPower 10H Bedienungsanleitung

Installation & Owner’s Guide

HydroPower

External Models

10H, 13H & 16H

Service Department: 1300 30 70 42

www.bosch.com.au

To be installed and serviced only

by an authorised person

This appliance is not suitable for

use as a pool heater

The “authorised installing person”

is responsible for:

1. Correct commissioning of this

appliance.

2. Ensure unit performs to the

specifications stated on the rating

label.

3. Demonstrate operation of unit to

customer before leaving.

4. Hand these instructions to

customer

This appliance must be installed in accordance with the manufacturer’s

installation instructions, AS 5601 (AG 601), NZ 5261, AS3500.4.2 and all

Local Water,Building and Gas fitting regulations

Failure to install this appliance in accordance with these installation

instructions may void warranty

In the interest of continued product improvement, Bosch reserves the

right to alter these specifications without notice

Table of Contents

____________________________________________________________ 1

TABLE OF CONTENTS _________________________________________ 2

CONGRATULATIONS __________________________________________ 3

THE BOSCH STORY ___________________________________________ 3

PRODUCT OVERVIEW__________________________________________ 3

PRODUCT DIAGRAM___________________________________________ 4

OPERATING INSTRUCTIONS ____________________________________ 5

TROUBLE SHOOTING __________________________________________ 7

CARE & SERVICING OF THE UNIT _______________________________ 7

10 BASIC STEPS FOR INSTALLATION ____________________________ 8

REGS CHART ________________________________________________ 10

OVERVIEW OF WARRANTY CONDITIONS ________________________ 11

WARRANTY _________________________________________________ 11

BOSCH & THE ENVIRONMENT _________________________________ 12

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Congratulations

Congratulations for choosing a Bosch HydroPower water heater. This appliance should give many

years of trouble free use, when installed to the specifications contained in this document.

The Bosch Story

Bosch Thermotechnology has

been delivering hot water to

Australia and New Zealand

families for nearly 50 years,

and forms part of the

worldwide Thermotechnology

division of Robert Bosch.

With global sales of 1.4

million water heaters every

year, Bosch provide hot

water solutions for every

water heating need.

Bosch pioneered continuous

flow water heating in the late

1800’s and this tradition of

innovation and invention still

drives our company today.

Extensive research and

development ensures that

Bosch remains at the forefront

of water heating technology.

With an extensive product

range, Bosch strives to deliver

products designed to fit the

lifestyle of today’s modern

families.

Product Overview

HydroPower Ignition is exclusive to Bosch.

HydroPower used the energy created by water flow to ignite the burner and begin the heating process.

The unit only starts when a hot water tap is opened. Once hot water is no longer needed, the unit turns

itself off.

1. Water enters the Hydro

Dynamic Generator

2. The turbine spins with water

pressure

3. A spark is generated by the

turbine

4. The spark ignites the main

burner

5. The water continues to the

heat exchanger and is heater

External HydroPower

External HydroPower models are perfect for a

constant, reliable service of hot water. The

HydroPower ignition provides endless hot

water at the flick of a tap, without the need of

power point.

Versatile

•LPG models are particularly popular in

country areas, where reticulated gas is not

installed and there is no external power

point.

•Are able to operate in relatively low water

pressure areas and in low temperature

regions of Australia and New Zealand

using Bosch accessories.

Economical

•Only heating water when required by the

user, the Bosch range is extremely

economical to run.

Internal HydroPower

Limited space need not mean limited hot

water. The Bosch range of internal hot water

heaters are created specifically to go places

where storage units will not, and will provide

endless hot water.

Versatile

•Operable without a power point

•Compact design

•Flexible connections

•Caters for a wide range of applications and

needs

Economical

•Only heating water when required by the

user.

•HydroPower ignition means no standing

pilot light, no batteries and no mains

electricity is required.

Product Diagram

Product Characteristics

Model BOSCH 10H BOSCH 13H BOSCH 16H

Inlet Gas Pressure NG

1.13 kPa 1.13 kPa 1.13 kPa

Inlet Gas Pressure LPG

2.75 kPa 2.75 kPa 2.75 kPa

Burner Gas Pressure NG

0.89 kPa 0.84 kPa 0.78 kPa

Burner Gas Pressure LPG

2.60 kPa 2.60 kPa 2.60 kPa

NHGC

79 Mj/hr 104 Mj/hr 130 Mj/hr

Maximum Water flow at 50°C rise

5 l/min 6.5 l/min 8 l/min

Maximum Water flow at 25°C rise

10 l/min 13 l/min 16 l/min

Minimum water flow rate

3.2 l/min 3.2 l/min 3.2 l/min

Note:

Your water heating appliance requires a hot water flow rate of 3.2 litres per minute

and above to operate.

Water fixtures with a flow rate of 7.5 litres per minute or higher are recommended.

Your water heating appliance is not recommended for use on Solar, Spa or

recirculation systems.

1. Main Cover

2. Inspection Window

3. Cold Water Inlet

4. Gas Inlet

5. Hot Water Outlet

6. Mounting Point

7. Horizontal Flue

Dimensions

A B C D E

10H

405mm

845mm 533mm 240mm 68mm

13H

405mm 845mm 533mm 240mm

68mm

16H

450mm 936mm 533mm 240mm

82mm

Operating Instructions

Purge all water and gas pipes before operating.

Adjust appliance with only one tap operating.

Starting and shutting off the appliance

To switch the appliance on, turn the on/off switch to position "1"

To shut off the appliance, turn the on/off switch to position "0"

Green light on = Main burner on

Green light off = Main burner off

Red light flashing: Fault Indication

Output control

Water Flow Adjustment

Turn anti-clockwise Water flow increases, temperature diminishes

Turn clockwise Water flow decreases, temperature increases.

Warning

If the appliance does not operate, burns with yellow flame, leaks water or a gas smell

is evident, turn off and contact the local gas authority, the manufacturer or an

authorised service person.

Freezing Weather

In areas where the atmospheric temperature may drop below 0°C the heater must be

drained to prevent damage by expansion of freezing water. For appliances installed

in locations where the temperature falls below 0°C and not less than -2°C for brief

periods, the installation of an EXOGEL expansion valve, part number H707 060 151,

will minimise the possibility of damage to the appliance.

This water heater MUST NOT be installed in areas where the temperature remains

below 0°C for extended periods.

CAUTION: It is recommended that for sanitary fixtures used

primarily for the purpose of personal hygiene that a temperature

control device be fitted (such as a tempering valve) as per

AS.3498

Trouble Shooting

Symptom Possible Cause Solution

Appliance does not light Switch turned off

Hydrogenerator Jammed

Low Water Flow

Turn switch on

Clean hydrogenerator

Increase water flow >3.2

litres per minute

Smell of gas Gas Leak Locate leak with soap

solution

Low burner flame, water

does not heat up. Low inlet gas pressure

Low burner pressure

Low water flow

Low flame

Check supply regulator &

pipe size.

Check appliance regulator

Check water flow rate

Move slide control to high

Low water temperature Water flow selector in

warm position

Low Gas pressure

Cross connection

Set flow rate to individual

need.

Check gas pressure

Disconnect hot outlet with

cold off. Correct

connection

Low water flow Low water pressure

Blocked water valve

Blocked shower rose or

tap aerator

Check and adjust

Clean filter

Clean

Care & Servicing of the Unit

We recommend that the appliance be inspected and cleaned by an authorised

person periodically, depending on the frequency and duration of its operation, but

never less than once in a two year period.

10 Basic Steps for Installation

1. Check cold water supply pressures, min & max as per table below.

Model BOSCH 10H BOSCH 13H BOSCH 16H

Minimum Inlet

Pressure for

maximum

water flow

60 kPa 100 kPa 130 kPa

Minimum Inlet

Pressure for

minimum water

flow

30 kPa 40 kPa 50 kPa

Maximum Inlet

water pressure* 800 kPa 800 kPa 800 kPa

* If Inlet water pressure exceeds 800 kPa then a pressure reduction valve MUST be fitted. In

the cases where the pressure reduction valve is less than 3 metres from the hot water unit then

it must be fitted in conjunction with a cold water expansion valve. Failure to comply with this

requirement may void the warranty. The preferable location for the pressure reduction valve is

at the water meter.

2. Connection sizing as per table below.

Hot & Cold Water

1/2" BSP Male

Natural Gas

3/4" BSP Female

L.P. Gas

1/2" BSP Male

3. Determine most suitable location for appliance. Install only on an external wall, as close as

possible to the most frequently used hot tap. If the unit is to be installed on a combustible

surface use a heat shield (P/N F005X06317). Allow a minimum air gap of 10mm between the

flue and the heat shield.

4. Secure Heater to wall using two 10G X 5/16 hex head wood screws (Ramset 610041 or

similar).

5. Locate & connect cold and hot water piping to hot water appliance. Install gate valve or full

flow ball valve (fixed mechanism type) in cold water. If the water supply pressure exceeds 800

kPa, install a pressure limiting valve. If installing a pressure limiting valve fit a cold expansion

valve between the limiting valve and the appliance. PLV=500 kPa Cold Expansion=700 kPa.

Refer to AS 5601(AG 601) and AS3500.1 for the relevant pipe size.

NOTE: Service calls for incorrect pipe sizing will NOT be covered under warranty.

6. Test Inlet Gas Pressure while unit is running, adjust regulator to give values in table below.

Model BOSCH 10H BOSCH 13H BOSCH 16H

Inlet Gas Pressure NG 1.13 kPa 1.13 kPa 1.13 kPa

Inlet Gas Pressure LPG 2.75 kPa 2.75 kPa 2.75 kPa

Natural Gas: With the gas supply turned off, remove sealing screw from inlet

pressure test point located on the left hand side of the gas section, attach manometer. Turn on

gas , open hot water tap fully and adjust gas pressure regulator to 1.13 kPa . Turn off gas and

water, remove manometer, replace sealing screw and test for soundness.

LP Gas: No adjustment is provided at the appliance for inlet pressure, check cylinder

regulator and pipe sizing.

For LPG we recommend the installation of two or more supply cylinders and an auto change

over pressure regulator

7. Adjust Burner pressure. Turn of gas supply, loosen captive screw in burner pressure test point,

left hand side of burner manifold. Attach manometer, turn on gas and open hot water tap fully,

check pressure.

8. Minimum Gas Pressure Adjustment. Attach manometer to burner test point (see picture above)

Set water flow selector fully clockwise (hot position). Move gas slide to left side, single flame

symbol, open hot tap fully. Turn adjustment screw (Position C in picture below) located on

left hand side of gas valve at a 45° angle to correct pressure. Anti clockwise to decrease

minimum burner pressure.

Model BOSCH 10H BOSCH 13H BOSCH 16H

Burner Pressure LPG 0.64 kPa 0.64 kPa 0.64 kPa

Burner Pressure NG 0.30 kPa 0.30 kPa 0.30 kPa

9. Familiarise yourself with appliance operation and advise customer of operation.

10. Supply customer with these operating instructions and any other relevant paperwork

Regs Chart

APPLIANCE LOCATION

(1) This water heater is approved for outdoor installation only.

(2) Do not install this water heater with any modification or alteration.

(3) Do not install this water heater indoors or in an enclosed space .

WARNING:

FLUE OUTLET MUST BE FREE FROM ANY COMBUSTIBLE MATERIAL.

CLEARANCES FOR FLUE TERMINAL (front of heater)

The location of the flue terminal must comply with the clearances shown on this page. If you

are unsure about clearances not indicated here, in general refer to AG601, or your local

authority. In Western Australia refer to the SECWA rules and regulations.

Use as a guide only. Refer to AS5601 or local gas fitting rules

for specific locations

T = Flue Terminal M = Gas Meter Shaded area indicates

prohibited area

I = Mechanical air inlet P = Electrical meter or fuse box W = Window

Ref Item Minimum Clearance

Natural

draft

Fan

assisted

a Below eaves, balconies and other projections

Appliances up to 50MJ/h input 300 200

Appliances over 50 MJ/h input 500 300

b From the ground, above a balcony or other surface 300 300

c From a return wall or external corner 500 300

d From a gas meter 1000 1000

e From an electricity meter or fuse box (P) 500 500

f From a drain pipe or soil pipe 150 75

g Horizontally from any building structure or obstruction facing a flue terminal 500 500

h From any other flue terminal, cowl, or combustion air intake 500 300

j Horizontally from an opening window, door, non-mechanical air inlet. Or other opening into

a building with the exception of sub floor ventilation

Appliances up to 150 MJ/h 500 300

Appliances over 150MJ/h input up to 200 MJ/h input 1500 500

Appliances over 200 MJ/h input 1500 1500

All fan assisted flue appliances in the direction of discharge 1500

k From a mechanical air inlet, including spa blower 1500 1000

n Vertically below an openable window, non-mechanical air inlet, or any other opening into a building

with the exception of sub-floor ventilation:

Space heaters up to 50 MJ/h 150 150

Other appliances up to 50 MJ/h 500 500

Appliances over 50 MJ/h and up to 150 MJ/h input 1000 1000

Appliances over 150 MJ/h input 1500 1500

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