Bosch Integra 500 Series Referenzhandbuch

Technical Service Bulletin:

Replacing Primary Fan & Main Burner

Models: C1210ESC, C1210ES, C1050ES, C950ES, 940ES, 940ESO, 830ES, 2400ES,

2700ES, 715ES, C800ES, C920ES/ESC, Integra 500, Evolution 500

Introduction

This procedure must be performed by a qualiﬁed technician.

Tools needed:

Phillips head screwdriver

30mm open end wrench or large adjustable wrench

8mm open end wrench

Preparation

1. Use the power button on the front of the water heater to turn

the appliance off and then unplug from the electrical outlet.

Isolate the gas supply to the water heater by closing the

installer supplied gas shut-off valve.

2. Shut the inlet and outlet water supply off to the water heater

3. Drain the water from the water heater.

4. Loosen two Phillips head screws located at bottom rear of

cover. (Fig. 1, step 1).

5. Lift front cover upward and remove. (Fig. 1, step 2).

Step 1 Step 2

20644956-11.1V

Step 3Step

Step

Figure 1

6. Remove combustion cover by unclipping two upper and two

lower clips securing cover. (Fig. 1, step 3)

7. Remove 3 Phillips screws on control unit (Fig. 2, step 1). Place

control unit into the service postion by engaging its tabs with

the holes in the horizontal sheet metal on bottom of the heater

chassis . (Fig. 2, step 2).

Step 2

Gas

Valve

Figure 2

Data subject to change without notice | Printed in the USA | BTC 740002329 A | 05.2014 Bosch Thermotechnology Corp.

Technical Service Bulletin Replacing Primary Fan & Main Burner | 2

Removing the Heat Exchanger

Models 2400ES, 2700ES, Evolution 500, and 715ES:

see bulletin TWH-G3-22 “Replacing Copper Heat Exchanger”

Models 830ES, 940ES, and 940ESO:

see Therm Bulletin “Replacing Copper Heat Exchanger”

Models C800ES, Integra 500, and C920ES/ESC:

see bulletin TWH-G3-21 “Replacing & Servicing the Condensing

Heat Exchanger”

see bulletin TWH-G3-22 “Replacing Copper Heat Exchanger”

Models C950ES, C1050ES, and C1210ES/ESC

see Therm Bulletin “Replacing & Servicing the Condensing Heat

Exchanger”

see Therm Bulletin “Replacing Copper Heat Exchanger”

Removing gas valve and gas/air mixer

1. Unplug wire connection from gas valve (Fig. 3, pos. 1).

2. Disconnect clear silicone pressure balance tube from right side

of gas valve. (Fig. 3, pos. 2)

3. Loosen and disconnect large 30mm hex nut on the left side of

gas valve (Fig. 3, pos. 3).

4. Remove 3 Phillips head screws on the black plastic air supply

duct and remove this component (Fig. 3, step 4).

Figure 3

5. Remove 4 Phillips head screws that attached the gas/air mixer

to the primary fan (Fig. 3, step 4).

6. Remove the gas valve and gas/air mixer as one piece

Removing secondary fan

1. Unplug wire connections into the secondary fan (Fig. 4, pos. 1).

2. Remove 2 Phillips head screws from the top of the secondary

fan (Fig. 4, pos. 2).

3. Secondary fan will drop down once second screw is removed.

The fan can now be removed.

Figure 4

Removing primary fan and burner

1. Unplug wire connection on the back left of the primary fan.

2. Disconnect the back ﬂow sensor on the front of the burner

(Fig. 3, pos. 6).

3. Remove 2 Phillips head screws from the burner retaining plate

left and right (Fig. 3, pos. 5).

4. Burner tray and primary fan can now be removed as one piece.

Extreme care must be taken with the Ceramat burner. This is

a ﬁberglass mat. Take care not to touch or poke the burner

mat material as any damage will require a complete new

burner tray to be installed.

5. Using an 8mm wrench, remove the 4 nuts that secure the

primary fan to the burner.

6. Separate the burner from the primary fan and replace fan or

burner.

Data subject to change without notice | Printed in the USA | BTC 740002329 A | 05.2014 Bosch Thermotechnology Corp.

Technical Service Bulletin

3 | Replacing Primary Fan & Main Burner

Bosch Thermotechnology Corp.

50 Wentworth Avenue

Londonderry, NH 03053

Tel: 1-800-283-3787

Fax: 1-603-965-7581

www.bosch-climate.us

Reinstalling primary fan and burner

1. Attach the burner to the primary fan and ensure gasket is in

place.

2. This gasket can be reused.

3. Using an 8mm wrench, secure the 4 nuts to secure the primary

fan to the burner.

4. Burner tray and primary fan can now be reinstalled as one

piece.

5. Insert the 2 Phillips head screws into the burner retaining plate

(Fig. 3, pos. 5).

6. Reconnect the back ﬂow sensor on the front of the burner

retaining plate.

7. Plug wire connection into the back left of the primary fan.

Reinstalling secondary fan

1. Insert tab on the back of secondary fan into bracket of burner

and then lift fan to align holes with the retaining bracket.

2. Insert the left Phillips head screw to secure fan and then insert

right Phillips head screw with secondary fan in place.

3. Plug wire connections into the secondary fan (Fig. 4, pos. 1).

Reinstalling gas valve and gas/air mixer

1. Install the gas valve and gas/air mixer as one piece.

2. Insert 4 Phillips head screws to secure the gas/air mixer to the

primary fan (Fig. 3, step 4).

3. Attach black plastic air supply duct and secure with 3 Phillips

head screws (Fig. 3, step 4).

4. Thread and tighten the large 30mm hex nut on the left side of

gas valve (Fig. 3, pos. 3).

5. Insert pressure balance tube on to brass nipple on right side of

the gas valve (Fig. 3, pos. 2).

6. Plug 4 wire connection into gas valve (Fig. 3, pos. 1).

7. Secure the control unit using the 3 Phillips head screws (Fig. 2,

step 1).

Reinstalling the Heat Exchanger

Reference appropriate bulletin(s) used for removal of copper

heat exchanger and/or secondary heat exchanger.

Placing the unit back into service

1. Slowly turn water on into the water to ensure all water

connections are secure. Search for any leaks on the pipe

connections.

2. Plug the water heater into the outlet and turn water heater on.

3. Turn the gas on to the water heater.

4. Install secondary combustion cover by uclipping two upper and

two lower clips to secure inner cover (Fig. 1, step 3).

5. Lift back corner of cover over tabs and lower into place (Fig. 1,

step 2).

6. Tighten two Phillips head screws located at bottom rear of

cover (Fig. 1, step 1).

Dieses Handbuch passt für folgende Modelle

Andere Bosch Boiler Handbücher

Bosch

Bosch GWH 715 ES Bedienungsanleitung

Bosch

Bosch RDH 1810 Bedienungsanleitung

Bosch

Bosch AquaStar 125FX LP Bedienungsanleitung

Bosch

Bosch BC3200RA Bedienungsanleitung

Bosch

Bosch TRONIC 6100 C Bedienungsanleitung

Bosch

Bosch JUNKERS UNIDOMO ELAFLUX ED 18-2 E Bedienungsanleitung

Bosch

Bosch W 325 K**T1 Betriebsanleitung

Bosch

Bosch TR8500 Series Bedienungsanleitung

Bosch

Bosch Greentherm T9800 SEO199 Bedienungsanleitung

Bosch

Bosch Greentherm T9900 SE 160 Bedienungsanleitung

Bosch

Bosch RDE182141M Bedienungsanleitung

Bosch

Bosch AQUA STAR 2400E NG Bedienungsanleitung

Bosch

Bosch 715ES Bedienungsanleitung

Bosch

Bosch TR3500T Series Bedienungsanleitung

Bosch

Bosch GWH 715 ES Bedienungsanleitung

Bosch

Bosch Therm 8000 S GWHC 27 CTDE Bedienungsanleitung

Bosch

Bosch GWH 2400 ES NG Bedienungsanleitung

Bosch

Bosch C1210ES Gebrauchsanweisung

Bosch

Bosch Worcester Greenstore 180 Bedienungsanleitung

Bosch

Bosch TR1500TOR 5 T Bedienungsanleitung

Bosch

Bosch Evolution 500 Bedienungsanleitung

Bosch

Bosch Model GWH 425 Bedienungsanleitung

Bosch

Bosch Tronic 5000 Bedienungsanleitung

Bosch

Bosch 13P Handbuch

Beliebte Boiler Handbücher anderer Marken

Kenmore

Kenmore 153.582400 Bedienungsanleitung

Applimo

Applimo Edel AIR Bedienungsanleitung

STIEBEL ELTRON

STIEBEL ELTRON Eltronom SHU 5 S Bedienungsanleitung

clage

clage E-Mini Series Bedienungsanleitung

Toyotomi

Toyotomi Oil Miser OM-180 Bedienungsanleitung

Bradford White

Bradford White EF Series Bedienungsanleitung

Eccotemp

Eccotemp 40-H Bedienungsanleitung

Dimplex

Dimplex ECSd125-580 Leitfaden

Dux

Dux 32FCR6N Bedienungsanleitung

Toyotomi

Toyotomi Oil Miser OM-148 (Type D) Fehlerbehebungshandbuch

Noritz

Noritz N-132M Gebrauchsanweisung

TESY

TESY GCV7/4S 10047 Technisches Datenblatt

A.O. Smith

A.O. Smith Gphe 50 Bedienungsanleitung

Koryo

Koryo KWHZF15Y Bedienungsanleitung

Pentair

Pentair PSC-14-4-02 Bedienungsanleitung

GE 40M06AAG Montageanleitung

Thermor

Thermor AEROMAX SPLIT 2 Bedienungsanleitung

American Hometec

American Hometec AHQ-B03X Bedienungsanleitung