Boumatic TouchPoint Installations- und Benutzerhandbuch

BouMatic Global Headquarters PO Box 8050 Madison, WI 53708-8050 USA Tel: 608.222.3484 Fax: 608.222.9314

BouMatic Europe Rue Jules Melotte 31 4350 Remicourt Belgium Tel: +32 19 54 42 66 Fax: +32 19 54 55 44

www.boumatic.com

9E-926-0911TouchPoint™ and SmartControl™ Meter Operation Instructions

TouchPoint™and

SmartControl™Meter

Operation, Service and

Maintenance Instructions

Instructional Content and Purpose

These instructions aim to aid those responsible (outlined under

“Responsibilities”) for installing, operating, maintaining, troubleshooting,

and servicing this product.

Responsibilities

Procedures in these instructions are to be performed according to

applicable codes (state, local, and other) by the person(s) qualied

(licensed, if applicable) to do so—that is:

• Welding must be done by a qualied welder;

• AC power wiring for voltages over 40V (50V in Europe) must be done

by a qualied (licensed) electrician in compliance with the latest edition

of the ANSI/NFPA Standard 70, National Electrical Code, (USA) or either

LVD 73/23/EEC or EMC 89/336/EEC (Europe) and in compliance with

the local wiring codes as applicable;

• Other installation, major maintenance, and service work must be

done by an authorized BouMatic® dealer;

• Product/system checkout and troubleshooting steps are to be

performed by an authorized BouMatic® dealer;

• Deviation from these instructions could affect product performance or

create a hazardous situation. Under no circumstances will BouMatic®

be responsible for any problems caused in whole or in part by any

deviation from the procedures specied in these instructions without

prior written approval from BouMatic®;

• Operation steps may be performed by the owner/operator once the

dealer or technician has successfully nished the product/system

checkout. The owner/operator is responsible for properly operating,

maintaining, and monitoring the product/system to ensure that it

works properly.

Close compliance with the procedures herein is essential for the owner

to get maximum benet from the product/system.

Disclaimers

No warranties are contained in these instructions. The division of

responsibilities, stated above, is a general reminder of those provisions

in the applicable dealer contract and does not change any agreement

between BouMatic®and the dealer. Information in these instructions is

not all-inclusive and cannot cover all unique situations.

9E-926-0911 TouchPoint™ and SmartControl™ Meter Operation Instructions

Instructional Content and Purpose

These instructions aim to aid those responsible (outlined under

“Responsibilities”) for installing, operating, maintaining, troubleshooting,

and servicing this product.

Responsibilities

Procedures in these instructions are to be performed according to

applicable codes (state, local, and other) by the person(s) qualied

(licensed, if applicable) to do so—that is:

• Welding must be done by a qualied welder;

• AC power wiring for voltages over 40V (50V in Europe) must be done

by a qualied (licensed) electrician in compliance with the latest edition

of the ANSI/NFPA Standard 70, National Electrical Code, (USA) or either

LVD 73/23/EEC or EMC 89/336/EEC (Europe) and in compliance with

the local wiring codes as applicable;

• Other installation, major maintenance, and service work must be

done by an authorized BouMatic® dealer;

• Product/system checkout and troubleshooting steps are to be

performed by an authorized BouMatic® dealer;

• Deviation from these instructions could affect product performance or

create a hazardous situation. Under no circumstances will BouMatic®

be responsible for any problems caused in whole or in part by any

deviation from the procedures specied in these instructions without

prior written approval from BouMatic®;

• Operation steps may be performed by the owner/operator once the

dealer or technician has successfully nished the product/system

checkout. The owner/operator is responsible for properly operating,

maintaining, and monitoring the product/system to ensure that it

works properly.

Close compliance with the procedures herein is essential for the owner

to get maximum benet from the product/system.

Disclaimers

No warranties are contained in these instructions. The division of

responsibilities, stated above, is a general reminder of those provisions

in the applicable dealer contract and does not change any agreement

between BouMatic®and the dealer. Information in these instructions is

not all-inclusive and cannot cover all unique situations.

SmartControl™ Meter & TouchPoint™ 3 9E-926

Operation Instructions

Table of Contents

Introduction............................................................................................................ 5

1. Safety................................................................................................................. 5

1.1 Reviewing Personal Safety Messages........................................................... 5

2. Operation............................................................................................................ 6

2.1 TouchPoint Overview................................................................................. 6

2.1.1 Front View of TouchPoint............................................................... 6

2.1.2 Rear View of TouchPoint................................................................ 8

2.1.3 SmartControl Meter Overview........................................................ 9

2.1.4 Bottom View of SmartControl........................................................ 10

2.1.5 Milker-Rotary Parlor and Basement................................................. 13

2.1.5.1 Before Milking................................................................. 13

2.1.5.2 During Milking................................................................. 13

2.1.5.3 End of Milking................................................................. 13

2.1.6 Alternate Operation...................................................................... 14

2.1.7 Function Key Commands............................................................... 14

2.1.8 Keypad and Display Functions....................................................... 15

2.1.8.1 Unlock Keys.................................................................... 15

2.1.8.2 Lock Keys....................................................................... 16

2.1.8.3 Change the Display Language........................................... 17

2.1.8.4 Enter or Change Cow Number........................................... 18

2.1.8.5 Manual Activation of Cylinder............................................. 20

2.1.8.5.1 Cylinder Up........................................................ 20

2.1.8.5.2 Cylinder Down.................................................... 21

2.1.8.5.3 Zone Down........................................................ 21

2.1.9 Milk and Wash Functions............................................................. 22

2.1.9.1 End Milking................................................................... 22

2.1.9.2 Wash, Start................................................................... 23

2.1.9.3 Wash, End.................................................................... 24

2.1.9.4 ID Verication............................................................... 25

2.1.9.5 Change Lot................................................................... 26

2.1.9.6 Stimulation with a TouchPoint Control................................. 28

2.1.10 Functions Available Only if a Cow Number is Assigned..................... 29

2.1.10.1 Sort Cow...................................................................... 29

2.1.10.2 Recall Cow Data............................................................ 31

2.1.10.3 Treat Cow..................................................................... 32

2.1.11 Diagnostic Functions................................................................... 33

2.1.11.1 Communication Test....................................................... 33

2.1.11.2 Show SmartControl Addresses......................................... 34

3. Features.............................................................................................................. 35

3.1 TouchPoint Milking System......................................................................... 35

3.2 Features and Parameter Settings................................................................ 35

3.3 Control Parameters................................................................................... 40

3.3.1 Milking Parameters....................................................................... 40

3.4 Touch Screen........................................................................................... 45

4. Operation............................................................................................................ 46

4.1 Understanding Basic Parts.......................................................................... 46

4.1.1 Milk Meter................................................................................... 46

SmartControl™ Meter & TouchPoint™ 4 9E-926

Operation Instructions

Table of Contents

4.1.2 Principle of Operation................................................................... 47

4.1.3 Electronic Control......................................................................... 48

4.2 Understanding the Automatic/Manual Modes................................................. 50

4.2.1 Automatic Mode—Let-Down Delay................................................... 51

4.2.2 Automatic Mode—Early Detach, at end of Let-Down Delay.................. 51

4.2.3 Automatic Mode—Normal Detach.................................................... 51

4.2.4 Manual Mode................................................................................ 52

4.3 Using the Milking System........................................................................... 53

4.3.1 Milking........................................................................................ 53

4.3.2 Wash.......................................................................................... 54

4.4 Using the Milk Sampler............................................................................... 55

5. Troubleshooting.................................................................................................... 56

6. Maintenance......................................................................................................... 59

6.1 Meter Accuracy Test Procedure.................................................................... 59

6.1.1 Instructions for SmartControl Milk Meters......................................... 59

6.1.2 Flask Calibration for Non BouMatic Flask.......................................... 59

6.1.3 Test Procedure............................................................................. 59

6.1.4 After Every Milking........................................................................ 62

6.2 As Needed................................................................................................ 63

6.3 Avoid Exposure of Plastic Parts.................................................................... 63

6.4 Yearly Maintenance.................................................................................... 63

6.5 As Necessary Maintenance.......................................................................... 63

7. Service................................................................................................................ 64

7.1 Replacing the Controls............................................................................... 64

7.1.1 To Change Parameters or Upgrade the Software for a control to

be used for replacement...................................................................... 64

7.2 Replace the TouchPoint............................................................................... 65

7.3 Replace the Control Circuit Board in the SmartControl.................................... 66

7.4 Meter Maintenance.................................................................................... 67

7.4.1 Replace the Diaphragm Assembly.................................................... 67

7.4.2 To replace the O-ring Seal.............................................................. 68

7.4.3 Replace Upper Gasket................................................................... 68

7.4.4 Replace Lower Gasket................................................................... 68

7.5 Upgrade Software on all Controls in Parlor..................................................... 69

7.6 Replacing the Meter Outlet.......................................................................... 70

7.6.1 Meter Outlet, One Sensor............................................................... 71

7.6.2 Meter Outlet, Two Sensors............................................................. 72

SmartControl™ Meter & TouchPoint™ 5 9E-926

Operation Instructions

Introduction

1. Safety

The BouMatic TouchPoint milk metering system with BouMat-

ic’s patented Smart EID™ software (U.S. patent 5,959,526)

will accurately measure the milk production of individual cows.

The detacher system can function independently (stand-alone

operation) or in conjunction with a SmartDairy Controller, if

automatic recording of production and other cow data is de-

sired. It is intended for permanent mounting in the milking

parlor.

This meter (U.S. patent 5,720,236) has only one moving com-

ponent. It is designed for clean-in-place (CIP) washing, and to

minimize restriction of milk ow. All milk passes through the

measuring chamber for optimum milk recording.

1.1 Reviewing Personal Safety

Messages

To prevent possible bodily injury, follow the safety messages

below and throughout the booklet. Safety should be everyone’s

primary concern. By following these instructions the major

hazards of being pinched or falling can be avoided. Note that

the owner is responsible for replacing safety labels should they

become illegible.

—WARNING ———————————

Improper use of the milking parlor could cause serious injury

or death.

• Do not allow unsupervised children in the parlor during use.

• Only trained operators shall operate this system and only

if all devices are functioning correctly.

• Never allow anyone on the platform or its structure. Or, for

a rotary, inside the platform, or underneath the platform

while it is in operation.

• Keep all guards in place when machine is in operation.

—CAUTION ———————————

Only attempt procedures that you are qualied and trained to

perform safely.

To prevent possible injury or property damage follow these

and all safety messages throughout this manual.

9E-926 6 SmartControl™ Meter & TouchPoint™

Operation Instructions

2. Operation

2.1 TouchPoint Overview

2.1.1 Front View of TouchPoint

The TouchPoint contains the following major components that

are used by the milkers.

Stall Number

The Stall Number is shown by a three digit LED display after

the TouchPoint has been addressed. The number will be zero

before it is addressed.

LED Status Indicators

The LED Status Indicators will display the color for the mode

that the TouchPoint is in, see Tables 1 and 2 for colors used

during “Milking” or “Washing” modes. The LEDs are visible

from either side of the TouchPoint.

1. TouchPoint Front View l926_1

Stall Number

LED Status Indicators

5 Digit LED Display

LCD Display

Function Keys

Numeric Keys

Auto/Manual Keys

U1 & U2

Attach/Detach Key

SmartControl™ Meter & TouchPoint™ 7 9E-926

Operation Instructions

5 Digit LED Display

The 5 Digit LED Display will automatically show the cow num-

ber assigned to this stall (if ID is being used) after she has

been identied. When a cow is being milked the milking time

is shown on the left digits and milk production is shown on

the right two digits. The decimal point will automatically move

depending on the value to be shown.

LCD Display

The LCD Display will show the cow number, milking time,

milking number, Function key legend, etc. The LCD display

will show different information depending on if a cow is being

milked or not. When the milking production is being displayed

the production will be shown to a value of 0.01 increments

regardless of if it is pounds or kilograms. See sections 2.1.5

to 2.1.10 for a complete description of what can be displayed.

Function Keys

The Function Keys (F1 to F4) are special keys and will change

their purpose depending on whether a cow is being milked or

the system is washing. An example of one of the functions is to

start the washing mode for all of the TouchPoints & SmartCon-

trols. See sections 2.1.5 to 2.1.10 for a complete description

of what they can do.

Numeric Keys

The Numeric Keys (1-9 and 0) are used to enter a numeric

value. If a Function Key has not been selected pressing a nu-

meric key will start the procedure to enter or change the cow

number.

Auto/Manual Keys, U1 and U2

The Auto/Manual Keys (indicated by the legend U1 and U2 in

two keys just above the Attach/Detach Key, either key can be

used) are used to toggle between the auto and manual modes

of the detacher control. When the detacher control is rst pow-

ered up the control is in auto mode. If the detacher control

is in the attached mode and the Auto/Manual Key is pressed

the detacher control will be placed in manual mode. When the

detacher control is placed into manual mode the LED indica-

tor will ash (see Table 1 for the ash sequence). When the

detacher control is in manual mode it will stay attached to the

cow regardless of milk ow. If Maximum Milking time is used

the detacher control will detach when the Maximum Milking

time is reached. The detacher control will change to the auto

detach mode after detach.

Attach/Detach Key

The Attach/Detach Key is used to toggle between the Attach

and Detach modes of the detacher control. When the detacher

control is rst powered up, the control is in the detached po-

sition in the Automatic mode. When the milker presses the

Attach/Detach Key the detacher is placed into the attached

mode, thus allowing the milker to attach the milking unit to

the cow. Pressing the Attach/Detach Key again will detach the

milking unit from the cow.

9E-926 8 SmartControl™ Meter & TouchPoint™

Operation Instructions

2.1.2 Rear View of TouchPoint

1a. TouchPoint Rear View l926_1a

Mounting Screws

Wiring Access Cover

Cable Insert

Locations

Dry Air

Mounting Screws

Wiring Access Cover

The four screws are used to hold the wiring access cover in

place. With the cover in place and the screws secured, the

cover will be sealed to prevent water from entering.

Mounting Screws

The four screws are used with clips to secure the TouchPoint to

the front cover of the enclosure.

Dry Air

A 5/32 yellow tube is connected to this tting to supply dry air

for the control.

Cable Locations

There are twelve cable locations for wiring the TouchPoint.

When used with the proper size cable (0.210 to 0.250 inches in

diameter) they will be sealed and thus not allow water to enter

the enclosure.

SmartControl™ Meter & TouchPoint™ 9 9E-926

Operation Instructions

LED Status Indicators

The LED Status Indicators will show the status of the Smart

Control Meter (see Tables 1 and 2 for colors used during “Milk-

ing” or “Washing” modes). The LEDs are visible from the side

of the Smart Control Meter.

Milk Conductivity

The SmartControl will measure the milk conductivity when a

cow is being milked.

Milk Sampler Port

The milk sampler port allows a milk sample to be taken when

a cow is being milked.

Magnetic Switch

The Magnetic Switch is used during the addressing of the con-

trol. It can also be used as an alternative method to place the

control in the attached mode or place it in the wash mode.

Milk Inlet

The Milk Inlet is the input of the meter vessel. The inlet comes

in two styles: right or left input.

Milk Outlet

The Milk Outlet is the output of the meter vessel.

Circuit Board Enclosure

The control enclosure contains the circuit board and valves

that are used to measure and control the operation of the me-

ter assembly.

The TouchPoint and SmartControl Meter have colored LED indi-

cators that are used for indicating the different modes of oper-

ation or conditions of each control. The TouchPoint can display

the following colors: white, green, yellow, red, dark blue, pink

and violet. The SmartMeter can display only red and yellow.

See Figures 1 and 2 for the location of the LED indicators and

Tables 1 and 2 for the color and pattern.

2.1.3 SmartControl Meter Overview

2. SmartControl Meter Overview l926_2

Milk Inlet

Yellow LED Status

Indicator

Milk Conductivity

Milk Outlet

Red LED Indicator

Magnetic Switch

Circuit Board

Enclosure

Milk Sampler Port

9E-926 10 SmartControl™ Meter & TouchPoint™

Operation Instructions

2.1.4 Bottom View of SmartControl Meter

Dry Air

Enclosure Screws

Cable Insert Locations

"M" Meter Port

Vacuum Inlet

Fresh Air

"S" Shutoff

2a. SmartControl Meter Bottom View l909_39

Vacuum Inlet

Vacuum is connected to this port to provide it with a connec-

tion to the milk shutoff and dump valves.

Fresh Air

Fresh air is connected to this port for the milk shutoff and

dump valves.

“M” Meter Port

This port is connected to the top of the meter for controlling

the dumping of the meter.

“S” Shutoff

The output of this port will control the milk shutoff.

Enclosure Access

The four screws are used to secure the enclosure base to the

top. The base and top cover must be secured to prevent water

from entering.

Dry Air

A 5/32 yellow tube is connected to this tting to supply dry air

for the control.

Cable Locations

There are 12 cable locations that are used for wiring of the

SmartControl Meter. When used with the proper size cable

(0.210 to 0.250 inches in diameter) they will be sealed and not

allow water to enter the enclosure.

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