BRODBECK IRONWORKS 2X72 GRINDER Bedienungsanleitung

2X72 GRINDER ASSEMBLY

INSTRUCTIONS

BRODBECK IRONWORKS LLC

REVISION Q

Contents

Main Chassis Assembly .............................................................................................................. 2

Tracking and Tension Assembly ................................................................................................. 7

Motor Install .............................................................................................................................. 9

Accessories .............................................................................................................................. 11

Work Rest Assembly ............................................................................................................ 11

Contact Wheel Assembly ..................................................................................................... 12

MAREKO DEEP PLATEN ASSEMBLY ....................................................................................... 13

10” Platen Assembly ............................................................................................................ 15

Small Wheel Attachment Assembly ..................................................................................... 17

Slack Wheel Attachment Assembly ...................................................................................... 18

QUICK CHANGE ATTACHMENT ASSEMBLY ........................................................................... 19

Integral Bolster attachment assembly .................................................................................. 20

Bearing Sets...................................................................................................................... 20

Integral Attachment ......................................................................................................... 21

Wiring Instructions .................................................................................................................. 22

Variable Speed Motor Wiring ............................................................................................... 22

VFD Setup ............................................................................................................................ 24

WARNING:

THE OPERATION OF THIS MACHINE MAY RESULT IN INJURY, DISMEMBERMENT, OR DEATH.

Lockout and secure power source before performing any work on the machine.

Make sure to use adequate personal protection equipment such as eye protection,

respirator, etc. while operating this equipment.

Contact Brodbeck Ironworks LLC for any questions or concerns before operating this

equipment

Ben Secrist 843-457-2755, [email protected]

Vince Molina 301-221-9321, [email protected]

Ryan Brodbeck 513-485-8069, [email protected]

Main Chassis Assembly

Place 1 Teflon washer between Hinge Base where the Hinge will rotate (red arrow). Assemble

the first Hinge to the Hinge Base with ½-13 x 1.25” long Carriage bolts, washers, and lock

nuts.

Tighten enough to eliminate any wobble in the hinge. Over-tightening will result in difficulty

transitioning between horizontal and vertical positions.

Place Teflon washer between Hinge Base where the Hinge will rotate. Assemble the second

Hinge to the Hinge Base on the opposite side as the first using ½-13 x 1.25” long Carriage

bolts, washers, and lock nut. Use the ½” internal threaded handle on the lower carriage bolt.

This serves as a lock when in the horizontal or vertical position.

Insert the Hinge Lock Plate into the slots in the Hinges. Insert X-Brace into the Hinge Base.

Slide 5/16-18 nylock nuts into the X-Brace. Secure with 5/16-18 x 3/4” long Button Head

Screw by inserting it through the Hinge Base into the nylock nut. Do not completely tighten

the 5/16-18 x 3/4” long Button Head Screw at this time.

Interlock the slots in the Base Lock Plates with the slots in the Hinge Base Plates.

Slide the Hinge Bases into slots in the Grinder Base Plate.

Lock in place with two 3/8-16 x 5/8” lg hex head bolts (Apply thread locker to bolts before

installing) per Base Lock Plate.

Install the 3/8-16 Threaded Handles into the Hinge-Side Side Plate. Do not tighten down all

the way. Only tighten until the tip of the threads meet the inside face.

Lower the Hinge-Side Side Plate onto the Hinges. Make sure the tabs on the Hinges insert into

the slots on the Hinge-Side Side Plate. Use two 3/8-16 x 5/8” lg hex head bolts (Apply thread

locker to bolts before installing).

The 5/16-18 x 3/4” long Button Head Screws in the X-Brace can now be completely tightened.

Install the tabs of (in order from front to back) the Tool Arm Top Plate and Tool Arm Plates

(3), into the slots of the Hinge-Side Side Plate. Place the Belt-Side Side Plate onto the Tool

Arm and Motor Mount Plates.

Insert (4) 5/16-18 X 2-1/2” Carriage Bolts and secure with the 5/16 Nylock Nuts. If you

overtighten the sides plates may bow outward.

Tracking and Tension Assembly

Install the Tension Arm using the ½-13 X 1.75” Carriage Bolt, Spacer, Flat Washer(s), and

Nylock Nut. Tighten enough to eliminate side to side wobble. Overtightening can cause

tracking issues. Additional washers are provided to fine tune the tracking.

Install the Gas Spring using 5/16-18 X 1.00” Hex Bolt, a Flat Washer on both sides of each eye,

and Nylock Nut.

Do not overtighten the gas spring bolts. It will bind and cause tracking issues

Insert 3/8-16 Threaded Handle into the Tension Arm (apply Loctite).

Install the Tracking Wheel into the Tracking Arm using ½-13 X 3” Hex Bolt, Nylock Nut, and

flat washer.

BE CAREFUL NOT TO OVERTIGHTEN BEARINGS. THE WHEEL SHOULD SPIN FREELY BUT THERE

SHALL NOT BE EXTRA SPACE BETWEEN THE BEARINGS AND NUT OR BOLT HEAD.

Install 3/8-16 Threaded Knob into the Tension Arm. This will be used to adjust tracking in

operation.

Motor Install

Install Motor into Belt Side Plate using 3/8-16 x 1 Hex Bolts and Split Lock Washers.

Install Drive wheel and secure with set screw. Align with other wheels to ensure proper

tracking. The drive wheel should be approximately 7/16” off of the side plate

7/16”

Andere Handbücher für 2X72 GRINDER

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere BRODBECK IRONWORKS Schleifer Handbücher

BRODBECK IRONWORKS

BRODBECK IRONWORKS 2X72 GRINDER Bedienungsanleitung

Beliebte Schleifer Handbücher anderer Marken

Parkside

Parkside PWS 230 C3 Bedienungsanleitung

SUHNER ABRASIVE

SUHNER ABRASIVE ASC 9 Technisches Handbuch

PTA

PTA P1322 Bedienungsanleitung

Crown

Crown CT13313 Bedienungsanleitung

Parkside

Parkside 280250 Bedienungsanleitung

Climax

Climax VM2150 Series Bedienungsanleitung

Jet

Jet JPSG-618M1 Service-Handbuch

Makita

Makita GA4030 Bedienungsanleitung

DeWalt

DeWalt DWEN202 Bedienungsanleitung

Grizzly

Grizzly G2790 Bedienungsanleitung

Fein

Fein MSf843-1a Bedienungsanleitung

Bosch

Bosch GWS 14,4 V PROFESSIONAL Bedienungsanleitung

RAMSET

RAMSET CBAGR18 Bedienungsanleitung

Bosch

Bosch 8-115 Z Bedienungsanleitung

STEELE PRODUCTS

STEELE PRODUCTS SP-PB008 Bedienungsanleitung

MW TOOLS

MW TOOLS ME15W Bedienungsanleitung

Caravaggi

Caravaggi SP 20 Betriebsanleitung

SUHNER ABRASIVE

SUHNER ABRASIVE UWK 10-R125 Technisches Handbuch