Brunner BPH 7/24 Bedienungsanleitung

Instructions for Use

BRUNNER

Pellet heating

BPH 7/24 und BPH 9/30

Contents

1 Introduction.................................................................................................................5

1.1 Purpose of this manual................................................................................................................. 5

1.2 Target audience.............................................................................................................................5

1.3 Validity of these instructions......................................................................................................... 5

1.4 Keeping of documents.................................................................................................................. 5

1.5 Symbols and text style rules.........................................................................................................6

1.5.1 Specified symbols........................................................................................................... 6

1.5.2 Text style rules................................................................................................................ 6

1.6 For your safety.............................................................................................................................. 7

1.6.1 Dangers and safety measures........................................................................................7

1.6.2 Warnings......................................................................................................................... 8

1.6.3 Regulations......................................................................................................................9

1.6.4 Conformity....................................................................................................................... 9

1.6.5 Obligations of our Natural Power Partners...................................................................10

2 Product description..................................................................................................11

2.1 Intended use................................................................................................................................11

2.2 Type plate....................................................................................................................................12

2.3 Overview of the boiler................................................................................................................. 13

2.4 Safety concept.............................................................................................................................14

2.5 Fuel and water quality requirements.......................................................................................... 15

2.5.1 Pellets............................................................................................................................15

2.5.2 Heating water................................................................................................................ 15

3 Planning advice........................................................................................................ 16

3.1 Requirements for the installation site......................................................................................... 16

3.2 Minimum clearances....................................................................................................................16

3.3 BPH separator (UE10160).......................................................................................................... 18

3.4 Hydraulic diagrams and wiring diagrams....................................................................................19

4 Operation basics...................................................................................................... 21

4.1 Licenses.......................................................................................................................................21

4.2 Touch-sensitive display................................................................................................................22

4.3 Display overview..........................................................................................................................23

4.3.1 Buttons.......................................................................................................................... 24

4.3.2 Combustion chamber - display views...........................................................................27

4.3.3 Ash box - display views................................................................................................28

4.4 Heating display views..................................................................................................................28

4.4.1 Heating control panels.................................................................................................. 29

4.5 Display views Pellet storage....................................................................................................... 30

4.5.1 Daily pellet container.................................................................................................... 30

4.5.2 Annual pellet hopper/weekly hopper............................................................................ 32

4.6 Own settings................................................................................................................................34

4.6.1 Individualisierung des Displays.....................................................................................34

4.6.2 Locking the boiler - for filling the pellet store............................................................... 40

4.6.3 Exhaust gas test........................................................................................................... 41

4.6.4 Selecting or creating new heating programs................................................................ 43

4.6.5 Setting the program for hot water.................................................................................45

4.6.6 Absence time................................................................................................................ 46

4.6.7 Lowering type................................................................................................................48

4.6.8 Summer/Winter switching............................................................................................. 49

4.6.9 Permanent..................................................................................................................... 49

4.6.10 Heating circuit frost protection...................................................................................... 49

4.6.11 Disinfection.................................................................................................................... 49

4.7 Remote access via myBRUNNER..............................................................................................50

4.7.1 Preconditions and instructions......................................................................................50

4.7.2 Registration................................................................................................................... 51

4.7.3 Logging in......................................................................................................................62

4.7.4 Enabling for Service access......................................................................................... 64

4.7.5 Connect keypads to the Internet.................................................................................. 66

4.7.5.1 Activate WLAN................................................................................................67

4.7.6 Brunner App.................................................................................................................. 68

4.7.7 Network adverts............................................................................................................ 68

4.7.8 Synchronisation with network....................................................................................... 69

4.8 Data protection declaration of Ulrich Brunner GmbH................................................................. 69

5 Information and error messages............................................................................ 71

5.1 List of error codes and rectification............................................................................................ 71

5.2 Acknowledge error messages BPH............................................................................................ 76

5.3 Communication of the system.................................................................................................... 76

6 Cleaning and maintenance......................................................................................78

6.1 Cleaning and maintenance intervals...........................................................................................78

6.2 Cleaning tool................................................................................................................................80

6.3 Emptying the ash box................................................................................................................. 80

6.4 Ash disposal................................................................................................................................ 83

6.5 Operation with electrostatic separator........................................................................................ 84

6.6 Update of the control unit........................................................................................................... 85

6.6.1 Software from PC on the USB-Stick............................................................................ 85

6.6.2 Software from USB-Stick on the control unit................................................................87

6.6.2.1 Variant 1......................................................................................................... 87

6.6.2.2 Variant 2......................................................................................................... 89

7 Decommissioning.....................................................................................................91

7.1 Temporarily take the boiler out of operation...............................................................................91

7.2 Decommissioning the boiler........................................................................................................ 91

7.3 Waste disposal............................................................................................................................ 92

7.3.1 Disposing of packaging.................................................................................................92

7.3.2 Disposing of boilers...................................................................................................... 92

8 Technical and commercial data..............................................................................93

8.1 Declaration of Conformity BPH................................................................................................... 93

8.2 Dimension sheets........................................................................................................................94

8.2.1 BPH separator (UE10160)............................................................................................95

8.3 Technical data BPH 7/24 and BPH 9/30.................................................................................... 95

1 Introduction

1.1 Purpose of this manual

This document contains information about the BRUNNER Pellet-heating BPH 7/24 und BPH 9/30. Among others, you

will find here information about:

•Safety and risks

•Assembly, installation and commissioning

•Product description and principles of operation

•Operating instructions and control description

•Cleaning and maintenance

•Fault finding and troubleshooting

•Decommissioning and disposal

•Technical and commercial data

1.2 Target audience

This document contains also information for the User of the heating system.

1.3 Validity of these instructions

This technical documentation is valid for the BRUNNER pellet heating BPH 7/24 und BPH 9/30 starting from

October 2019.

Ulrich Brunner GmbH reserves the right to introduce technical changes, as far as they serve for technical

progress, or if they are required by technical safety provisions.

1.4 Keeping of documents

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP FOR FUTURE REFERENCE

The User is responsible for keeping of the BRUNNER pellet heating BPH 7/24 und BPH 9/30 documentation,

as well as all other important documents.

1.5 Symbols and text style rules

1.5.1 Specified symbols

In this documentation, a distinction is made between:

Operating personnel as the User of the system, i.e. the end user, which has received instructions from the Contractor

and does not necessarily have additional qualifications.

Operating personnel as the Contractor, i.e. the qualified professionals, which are entitled to perform the indicated spe-

cialist works.

In this document, the following symbols are used:

DANGER

A danger of high risk persists, which leads to severe injury or death, if this endangering situa-

tion is not avoided.

WARNING

A danger of medium risk persists, which can lead to severe injury or death, if this endangering

situation is not avoided.

CAUTION

A danger of low risk persists, which can lead to minor or moderate injury, if this endangering

situation is not avoided.

ATTENTION

There is a certain risk, which can lead to a malfunction or damage of the related system and all

devices connected with it, if the indicated notifications are not followed.

NOTE

Additional helpful information

1.5.2 Text style rules

In this document, the following text style rules are in use:

Handling or operating instructions with several steps

Descriptions of operations or actions with several steps, when these steps must be performed in chronologi-

cal sequence.

1. First working step;

2. Second working step;

3. Third step.

→ Final result

Appearance of on-screen display text in this manual

For descriptions of settings performed on the BRUNNER Touch Display, the displayed text is shown as bold

letters.

1.6 For your safety

1.6.1 Dangers and safety measures

Assembly, installation and maintenance may only be carried out by a specialist company.

•Only carry out activities that are described in these instructions.

Electric shock

Work on the electrical installation may only be carried out by a qualified specialist

company.

•The electrical connections are live. This can lead to an electric shock.

•Observe all applicable regulations.

Risk of injury due to scalding

High water temperatures can lead to scalding. Small children or elderly people can be

at risk even at lower temperatures.

•Do not set the hot water temperature of a connected hot water storage tank higher

than 65°C.

Avoid damage to the appliance and resulting hazards

Sprays, solvents or cleaning agents containing chlorine, paints, adhesives etc. can

cause damage to the appliance under unfavorable circumstances.

Under no circumstances should you make any changes to parts or equipment of the

heating system if these changes could impair operational safety.

Risk of frost

If the BPH remains out of operation in an unheated room for an extended period of

time (e.g. during the vacations), the water in the pipes may freeze. Freezing water

can damage the pipes and cause consequential damage.

•Inform the operator about the frost protection of the heating system.

•Install the BRUNNER pellet heating system in rooms with an ambient temperature

of 5 °C to 40 °C.

DANGER

This appliance can be used by children aged from 8 years and above and persons

with reduced physical, sensory or mental capabilities or lack of experience and

knowledge if they have been given supervision or instruction concerning use of the

appliance in a safe way and understand the hazards involved. Children must not play

with the appliance. Cleaning and operator maintenance must not be carried out by

children without supervision.

Risk of injury from burns

Contact with hot surfaces of the boiler can cause burns.

- Do not touch the boiler's flue gas pipe, especially if it is not insulated.

- Allow the boiler to cool down and wear protective gloves before removing the ash.

- Allow the boiler to cool down or wear protective gloves before carrying out cleaning

and maintenance.

1.6.2 Warnings

Warnings in this document are emphasized by pictographs and signal words.

The pictograph and the signal word indicate the type, the source or causes of a certain action. The neces-

sary measures or calls for action are indicated.

The result or purpose is shown as well. These warnings refer to possible misuse of the system, which seems

likely based on our experience. The residual risks are indicated too.

The residual risks remain:

- despite the means for integration of safety during construction,

- despite the safety precautions,

- despite the additional protective measures.

For certain points, there are also given some recommendations and instructions on the application of protec-

tive measures, including personal protective equipment. Special safety instructions and recommendations

are applied for transport, handling and storage. Instructions for safe setup and maintenance include separate

protective measures too.

Structure of warnings

The warnings that precede each assembly step, are shown as follows:

Hazard for humans

Type, source and causes of danger

Measures

Calls for action

→ Result or safe use

Hazard for the system

Type, source and causes of danger

Measures

Calls for action

→ Result or safe use

1.6.3 Regulations

Among others, the following regulations and guidelines must be observed during installation, commissioning and main-

tenance of the BPH 7/24 und BPH 9/30 :

Legal requirements:

■the legal regulations for accident prevention

■the legal regulations for environment protection

■the provisions of the industry associations

■the “Energy Saving in Buildings” law (Energieeinsparungsgesetz-EnEG)

■the Energy Saving Act (Energieeinsparverordnung)

■the Master Fireplace Act (MFeuVo) of the respective Federal Countries (FeuVo)

■the Country Building Code and the list of technical building regulations

■the governmental, regional building codes and boiler room equipment listings.

Standards and Guidelines:

• the relevant safety conditions included in DIN, EN, DVGW, TRI and VDE standards

• DIN EN 12828 Heating systems in buildings - Hot-water heating systems

• BImSchV Federal Immission Control Ordinance

• EN 13384-1 Exhaust systems - thermal and fluidic calculation methods

• DIN 18160-1 Exhaust systems - Part 1: Planning and execution

• EN12831 Heating systems in buildings; Method for calculation of the design heat load

• EN14597 Temperature control devices and temperature limiters for heat generating systems

• DIN 4753 Water heating systems for drinking and process water

• DIN 4109 Sound insulation in buildings, supplementary sheets and permissions

• DIN 1988 Technical rules for drinking water installations (TRWI)

• DIN EN ISO 4126 or TRD 721- Safety devices for protection against excessive pressure - Safety valves

• Details Norm: DIN VDE 0100-540 VDE 0100-540:2012-06 Setting up low voltage installations

• DIN VDE 0100 Teil 701 DIN VDE 0100-710 Low voltage installations

• DVGW worksheets W551 and W552 Technical measures to reduce the growth of Legionellae

• VDI 2035 Prevention of damage in hot-water heating systems

• VDI 4708 Heating equipment - pressure maintenance, venting, degassing.

1.6.4 Conformity

Hereby we declare as the manufacturer that this product - BRUNNER pellet heating

BPH 7/24 und BPH 9/30 complies with the basic guidelines for sale in the EU.

1.6.5 Obligations of our Natural Power Partners

To ensure the proper functioning of the BPH 7/24 und BPH 9/30 , observe the following guidelines:

■Perform works only if you have the necessary expertise.

■Perform only such activities, which are indicated or described in this manual.

■Please ask an expert for instructions on the operation and maintenance of the system and potential haz-

ards that may arise during operation.

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