Burkert ACP016 Series Bedienungsanleitung

Operating Instructions

Manuel d‘utilisation

Solenoid coil Type ACP016

Bobine magnétique Type ACP016

Device with Hazardous Locations Zone 1/21

and Class I, II, III Div 2 Listing

Appareil approuvé pour les emplacements

dangereux de zone 1/21 et de classe I, II, III, division 2

We reserve the right to make technical changes without notice.

Sous réserve de modifications techniques.

Operating Instructions 2012/01_EU-ML_00815314 / Original EN

1 OPERATING INSTRUCTION ................................................. 4

1.1 Denitionsofterms ..................................................... 4

1.2 Symbols....................................................................... 4

2 INTENDED USE .................................................................... 5

2.1 Explosionprotectionapproval..................................... 5

2.2 Appliedstandards ....................................................... 6

3 BASIC SAFETY INSTRUCTIONS.......................................... 7

4 GENERAL INFORMATION .................................................... 8

4.1 Contactaddress.......................................................... 8

4.2 Warranty ...................................................................... 8

4.3 InformationontheInternet.......................................... 8

5 PRODUCT DESCRIPTION .................................................... 9

5.1 Structure...................................................................... 9

5.2 Solenoidcoilwithcableoutlet .................................. 10

5.3 Solenoidcoilwithterminalbox ................................. 10

6 SPECIFIC CONDITIONS OF USE ....................................... 10

6.1 Avoidingbuild-upofelectrostaticcharge.................. 10

6.2 Blockassembly ......................................................... 10

6.3 Operatingconditions ................................................. 11

6.4 Operatingtemperaturerange .................................... 11

6.5 Mechanicaldanger.................................................... 11

6.6 Supplyconnectionforsolenoidcoilwith

 terminalbox............................................................... 11

7 TECHNICAL DATA............................................................... 12

7.1 Identicationofthesolenoidcoilwithcableoutlet ... 12

7.2 Identicationofthesolenoidcoilwithterminalbox .. 13

7.3 Typesofprotection.................................................... 14

7.4 Electricaldata............................................................ 15

8 ACCESSORIES ................................................................... 16

8.1 Cableglandforterminalbox ..................................... 16

8.2 Externalgroundingconnectionforterminalbox ....... 16

9 INSTALLATION AND REMOVAL ......................................... 16

9.1 Installation ................................................................. 17

9.2 Electricalconnection ................................................. 17

9.3 Removal .................................................................... 19

10 START-UP............................................................................ 19

11 MAINTENANCE, REPAIR, TROUBLESHOOTING .............. 20

11.1 Troubleshooting......................................................... 20

12 TRANSPORT, STORAGE, DISPOSAL................................. 20

Contents

english

ACP016

Operating Instruction

1 OPERATING INSTRUCTION

Theoperatinginstructionsdescribetheentirelifecycleofthe

device.Keeptheseinstructionsinalocationwhichiseasily

accessibletoeveryuserandmaketheseinstructionsavailableto

everynewownerofthedevice.

Operatinginstructioncontainimportantinformation.

▶Readtheoperatinginstructionscarefullyandfollowthe

safetyinstructionsinparticular.

▶Operatinginstructionsmustbeavailabletoeachuser.

▶Theliabilityandwarrantyforthedevicearevoidiftheoperating

instructionsarenotfollowed.

1.1 Denitions of terms

Theterm“device”usedintheseinstructionsappliestothe

solenoidcoilType ACP016.

1.2 Symbols

DANGER

Warns of an immediate danger.

▶Failuretoobservethewarningmayresultinafatalorseriousinjury.

WARNING

Warns of a potentially dangerous situation.

▶Failuretoobservethewarningmayresultinseriousinjuriesor

death.

CAUTION

Warns of a possible danger.

▶Failuretoobservethiswarningmayresultinamoderateor

minorinjury.

NOTE

Warns of damage to property.

Importanttipsandrecommendations.

Referstoinformationintheseoperatinginstructionsorin

otherdocumentation.

▶designatesaninstructiontopreventrisks.

→designatesaprocedurewhichyoumustcarryout.

english

ACP016

Intended use

2 INTENDED USE

Non-authorized use of the solenoid coil Type ACP016

may be a hazard to people, nearby equipment and the

environment.

The solenoid coil Type ACP016 is used to actuate valves

which control gaseous or liquid media.

▶Useaccordingtotheauthorizeddata,operatingconditions,

andconditionsofusespeciedinthecontractdocuments

andoperatinginstructions.

▶UsesolenoidcoilACP016onlyasspeciedontypelabel.

▶Usethesolenoidcoilonlyfortheapplicationcasesdesig-

natedinchapter„6Specicconditionsofuse“andincon-

junctionwiththird-partydevicesandthird-partycomponents

recommendedorapprovedbyBürkert.

▶ThetypeofprotectionisencapsulationEx“m”forcoilswith

cableconnection.

▶Thetypeofprotectionfortheoptionallymountedterminalbox

is“e”forgasand“t”fordust.

▶Correcttransportation,correctstorageaswellascorrect

assembly,installation,start-up,operationandmaintenance

areessentialforreliableandproblem-freeoperation.

▶Usethedeviceonlyforitsintendedpurpose.

2.1 Explosion protection approval

Theexplosionprotectionapprovalisonlyvalidifyouusethe

modulesandcomponentsauthorizedbyBürkert,asdescribedin

theseoperatinginstructions.

ThesolenoidcoilTypeACP016maybeusedonlyincombination

withthevalvetypesreleasedbyBürkert,otherwisetheexplosion

protectionapprovalwillbeterminated.Ifyoumakeunauthorized

changestothesystem,themodulesorcomponents,the

explosionprotectionapprovalwillalsobevoid.

ThefollowingULListingforSolenoidcoilACP016 

wereissuedbythe:  ULLLC

333PngstenRoad

Northbrook

IL60062-2096USA

english

ACP016

Intended use

2.2 Applied standards

USL - U.S. Listed investigation to UL 429

and

UL60079-0 EXPLOSIVEATMOSPHERES

-PART0:EQUIPMENT-

GENERALREQUIREMENTS

Edition6-

RevisionDate

2017/10/20

UL60079-7 STANDARDFOREXPLOSIVE

ATMOSPHERES-PART7:

EQUIPMENTPROTECTIONBY

INCREASEDSAFETY‘’E’’

Edition5-

RevisionDate

2017/04/21

UL60079-18 STANDARDFOREXPLOSIVE

ATMOSPHERES-PART18:

EQUIPMENTPROTECTIONBY

ENCAPSULATION‘M’

Edition4-

RevisionDate

2018/05/25

UL60079-31 EXPLOSIVEATMOSPHERES-

PART31:EQUIPMENTDUST

IGNITIONPROTECTIONBY

ENCLOSURE“T”

Edition2-

IssueDate

2015/06/12

Tab. 1: Applied standards USL

CNL - Canada Listed investigation to CSA C22.2 NO. 139

and

CSA C22.2

NO.60079-0

EXPLOSIVEATMOSPHERES

--PART0:EQUIPMENT--

GENERALREQUIREMENTS

Edition3-

IssueDate

2015/10/01

CSA

C22.2 NO.

60079-7:16

EXPLOSIVEATMOSPHERES

-PART7:EQUIPMENTPRO-

TECTIONBYINCREASED

SAFETY“E”

Edition2-

IssueDate

2016/10/01

CSA

C22.2 NO.

60079-18:16

EXPLOSIVEATMOSPHERES

-PART18:EQUIPMENT

PROTECTIONBYENCAPSU-

LATION“M”

Edition2-

IssueDate

2016/08/01

CSA

C22.2 NO.

60079-31:15

EXPLOSIVEATMOSPHERES-

PART31:EQUIPMENTDUST

IGNITIONPROTECTIONBY

ENCLOSURE‘T’

Edition2-

IssueDate

2015/10/01

Tab. 2: Applied standards CNL

english

ACP016

Basic safety instructions

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonotconsideranycontingenciesor

incidentswhichoccurduringinstallation,operationandmainte-

nance.

Theoperatorisresponsibleforobservingthelocation-specic

safetyregulations,alsowithreferencetothepersonnel.

Risk of injury from high pressure.

▶Beforeworkingonthesystemordevice,switchothepressure

andventordrainlines.

Risk of electric shock.

▶Beforereachingintothedevice,switchothepowersupply

andsecuretopreventreactivation.

▶Observeapplicableaccidentpreventionandsafetyregulations

forelectricalequipment.

Risk of burns and risk of re if used during long-term operation

through hot device surface.

Thesolenoidcoilcangetveryhotduringlong-termoperation.

▶Keepthedeviceawayfromhighlyammablesubstances

andmedia.

▶Donottouchthedevicewithbarehands.

Risk of explosion.

Thesolenoidcoilformaclosedsystemafterinstallation.When

usedinexplosion-riskareas,thereisariskofexplosionifthe

systemisopenedintheoperatingstate.

▶Donotremoveoropenthesystemduringoperation.

Risk of explosion due to electrostatic discharge.

Intheeventofasuddendischargefromelectrostaticallycharged

devicesorindividuals,thereisariskofanexplosioninthe

explosion-riskarea.

▶Takesuitablemeasurestoensurethatnoelectrostaticdis-

chargescanbuildupintheexplosion-riskarea.

▶Do not use the device in areas where there are powerful

chargegenerating processes, mechanical reaming and cut-

tingprocesses,thesprayingofelectrons(e.g.inthevicinity

ofelectrostaticcoatingequipment)aswellaspneumatically

conveyeddust.

▶Cleanthedevicesurfacebygentlywipingitwithadampor

antistaticclothonly.

To avoid the risk of explosion, the following must be observed

for operation in potentially explosive atmosphere:

▶Informationonthetemperatureclass,degreeofprotec-

tionandvoltageonthetypelabelforpotentiallyexplosive

atmosphere.

▶Repairsmayonlybeperformedbythemanufacturer.

▶Thedevicemustnotbeexposedtoanymechanicaland/or

thermalloadswhichexceedthelimitsspeciedintheoper-

atinginstructions.

▶Beforeopeningtheterminalbox,disconnectthepower

supply.

▶Theapplicablesafetyregulations(includingnationalregu-

lations)aswellasgeneraltechnicalstandardsmustbe

observedduringsetupandoperation.

english

ACP016

General information

General hazardous situations.

Topreventinjury,ensure:

▶Securesystem/equipmentagainstunintentionalactivation.

▶Observethedirectionofowduringinstallation.

▶Afteraninterruptioninthepowersupplyorpneumaticsupply,

ensurethattheprocessisrestartedinadenedorcontrolled

manner.

▶Donotmakeanyinternalorexternalchangesonthedevice

anddonotsubjectittomechanicalstress.

▶Installation,operationandmaintenancemayonlybeper-

formedbyqualiedspecialists.

▶Thedevicemustbeinstalledinaccordancewiththeregulations

applicableinthecountry.

▶Observethegeneralrulesoftechnology.

4 GENERAL INFORMATION

4.1 Contact address

Germany

BürkertFluidControlSystems

SalesCenter

Christian-Bürkert-Str.13-17

D-74653Ingelngen

Tel.+49(0)7940-10-91111

Fax+49(0)7940-10-91448

Email:[email protected]

International

Contactaddressescanbefoundonthenalpagesoftheprinted

operatinginstructions.

AndalsoontheInternetat:

www.burkert.com

4.2 Warranty

Thewarrantyisonlyvalidifthedeviceisusedasintendedinaccor-

dancewiththespeciedapplicationconditions.

4.3 Information on the Internet

OperatinginstructionsanddatasheetsforType ACP016canbe

foundontheInternetat:www.burkert.com

english

ACP016

Product description

5 PRODUCT DESCRIPTION

5.1 Structure

Components of the solenoid coil

ACP016 with cable outlet:

Connectionline

Components of the valve:

Fastening

screws

Coilhousing

Unionnut

Manual

control

Coverplate

Anchor

Diaphragm

Fluidhousing

Fig. 1: Valve with solenoid coil Type ACP016 with cable outlet

Components of the

solenoid coil ACP016 with

terminal box:

Terminal

box

Screwwith

springlock

washer

Ringcableshoe

withsupplyline

Washer

Components of the valve:

Fastening

screws

Manual

control

Coverplate

Anchor

Diaphragm

Fluidhousing

Coilhousing

Washer

Fig. 2: Valve with solenoid coil Type ACP016 with terminal box

english

ACP016

Specic conditions of use

5.2 Solenoid coil with cable outlet

ThesolenoidcoilACP016isanelectromagneticactuatorfor

variousBürkertvalves.Thevalvefunctionisbasedonthecon-

nectionofthesolenoidcoilwithauidhousing.Solenoidcoil

anduidhousingareconnectedwithfasteningscrews;thisis

whythesolenoidcoilACP016isincludedinthe

solenoidcoilswhicharescrewedtogetherasablock.

Thefasteningscrewsensureelectricalcontactbetweentheuid

housingandsolenoidcoil.

Thesolenoidcoilhousingiscomposedofepoxyresin.

Thepowersupplyisconnectedviaacable.Thecableisper-

manentlyintegratedinthesolenoidcoil,theunionnutisnot

intendedtoberemoved.Allmetalliccomponentsaregrounded

viatheprotectiveconductorinthecable.

Actuationispossiblewithalternatingvoltageordirectvoltage.

120Vand240Vonlyforalternatingvoltage(see„Tab.7“).Do

notpayattentiontopolarityonaccountoftheintegratedbridge

rectier.

Thesolenoidcoilalsoincludeselectronicpowerswitchingfor

reducingthepowerconsumptionduringoperation.

5.3 Solenoid coil with terminal box

Thestructureofthesolenoidcoilisidenticaltothedescription

under„5.2Solenoidcoilwithcableoutlet“,howeveraterminal

boxisalsoinstalledhere(see„Fig.2“).

Aconnectionkitforadditionalpotentialequalizationisenclosed

withtheterminalbox,observetheinformationinchapter„8.2“.

6 SPECIFIC CONDITIONS OF USE

6.1 Avoiding build-up of electrostatic

charge

DANGER

Risk of explosion due to electrostatic discharge.

Intheeventofasuddendischargefromelectrostaticallycharged

devicesorindividuals,thereisariskofanexplosioninthepoten-

tiallyexplosiveatmosphere.

▶Takesuitablemeasurestoensurethatnoelectrostaticdischarges

canbuildupinthepotentiallyexplosiveatmosphere.

▶Donotusethedeviceinareaswheretherearepowerfulcharge

generatingprocesses,mechanicalreamingandcuttingprocesses,

thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoating

equipment)aswellaspneumaticallyconveyeddust.

▶Clean the device surface by gently wiping it with a damp or

antistaticclothonly.

▶Fluidhousingsmadeofbrassmustnotbeusedinatmo-

spherescontainingacetylene.

6.2 Block assembly

Thesolenoidcoilwithcableoutletcanbeablockassembly.The

griddimensionmustbeatleast37mm.Preferablyuseblocks

fromthemanufacturer.

Thesolenoidcoilwithterminalboxcannotbeablockassembly.

english

ACP016

Inhaltsverzeichnis

Andere Burkert Steuereinheit Handbücher

Burkert

Burkert 6012 Bedienungsanleitung

Burkert

Burkert 6027 Bedienungsanleitung

Burkert

Burkert 2012 Bedienungsanleitung

Burkert

Burkert 3320 Bedienungsanleitung

Burkert

Burkert 2657 Bedienungsanleitung

Burkert

Burkert 6012 Bedienungsanleitung

Burkert

Burkert 0124 Bedienungsanleitung

Burkert

Burkert 0312 Bedienungsanleitung

Burkert

Burkert 2100 series Bedienungsanleitung

Burkert

Burkert 5282 Bedienungsanleitung

Burkert

Burkert 6524 Bedienungsanleitung

Burkert

Burkert 6013 Bedienungsanleitung

Burkert

Burkert 2101 Bedienungsanleitung

Burkert

Burkert 6027 Bedienungsanleitung

Burkert

Burkert 3270 Bedienungsanleitung

Burkert

Burkert 6407 Bedienungsanleitung

Burkert

Burkert 8650 Bedienungsanleitung

Burkert

Burkert 2000 INOX Bedienungsanleitung

Burkert

Burkert 0641 Bedienungsanleitung

Burkert

Burkert 2100 series Leitfaden

Burkert

Burkert 2300 Series Bedienungsanleitung

Burkert

Burkert 2101 Bedienungsanleitung

Burkert

Burkert 2063 Bedienungsanleitung

Burkert

Burkert 5420 Bedienungsanleitung

Beliebte Steuereinheit Handbücher anderer Marken

Festo

Festo Compact Performance CP-FB6-E Stücklistenhandbuch

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung

JS Automation

JS Automation MPC3034A Bedienungsanleitung

JAUDT

JAUDT SW GII 6406 Series Kurzanleitung

Spektrum

Spektrum Air Module System Bedienungsanleitung

BOC Edwards

BOC Edwards Q Series Bedienungsanleitung

KHADAS

KHADAS BT Magic Bedienungsanleitung

Etherma

Etherma eNEXHO-IL Bedienungsanleitung

PMFoundations

PMFoundations Attenuverter Bedienungsanleitung

GEA

GEA VARIVENT Bedienungsanleitung

Walther Systemtechnik

Walther Systemtechnik VMS-05 Bedienungsanleitung

Altronix

Altronix LINQ8PD Montageanleitung

Eaton

Eaton Powerware Series Bedienungsanleitung

WAGO

WAGO 750-407/040-000 Bedienungsanleitung

Sony

Sony CCU-590 Bedienungsanleitung

Graco

Graco 25D614 Bedienungsanleitung

Task Force Tips

Task Force Tips YE-RF-900 Programmierhandbuch

Shini

Shini SPV-U Series Bedienungsanleitung