Burkert 0641 Bedienungsanleitung

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

PTB 03 ATEX 5014 X

Type 0641 / 2832 / 6013 / 6022

Solenoid valve for use in the gas feedback systems

for petrol pumps

Magnetventile zum Einsatz in

Gasrückführungssystemen von Tanksäulen

Electrovannes pour emploi dans systèmes de

recyclage de gaz de distributeurs de carburant

Example

Beispiel

Exemple

Type 0641

Pneutrol International Limited

Unit 173 Argyle Industrial Estate, Argyle Street, Nechells, Birmingham B7 5TE

www.pneutrolfluidcontrol.com [email protected] Tel.. +44 (0) 1213287288

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1107/07_EU-ML_00804694 / Original DE

03 ATEX5014 X - 3

Solenoid valves approved for use in the gas feedback systems of

petrol pumps

Magnetventile mit Zulassung für den Einsatz in Gasrückführungs-

systemen von Tanksäulen

Electrovannes avec homologation pour emploi dans des systèmes de

recyclage des gaz de distributeurs de carburant

Valve

Ventil

Vanne

with cast-on cable

mit eingegossener Leitung

avec câble de raccordement

with terminal box

mit Klemmkasten

avec boîte à bornes

Type

0641

Type

2832

4 - 03 ATEX5014 X

Valve

Ventil

Vanne

with cast-on cable

mit eingegossener Leitung

avec câble de raccordement

with terminal box

mit Klemmkasten

avec boîte à bornes

Type

6013

Type

6022

03 ATEX5014 X - 5

english

DEVICES WITH II 1 / 2 G EX M AND / OR

II 1 / 2 G EX EM-APPROVAL

PTB 03 ATEX 5014 X

CONTENT:

1 GENERAL INFORMATION .........................................................................................................6

1.1 The operating instructions ........................................................................................ 6

1.2 Symbols ........................................................................................................................ 6

1.3 Correct utilisation ........................................................................................................ 7

1.4 General Safety Instructions ...................................................................................... 8

1.5 General Information .................................................................................................... 9

2 APPLICATION CONDITIONS FOR THE UNITS........................................................... 10

2.1 Special conditions ....................................................................................................10

2.2 Marking of the units ..................................................................................................12

3 TECHNICAL DATA ...................................................................................................................... 13

3.1 Technical data for the type 0641 and 2832 units .............................................14

3.2 Technical data for the type 6013 and 6022 units .............................................16

4 INSTALLATION AND COMMISSIONING ........................................................................ 18

4.1 Assembly ....................................................................................................................19

4.2 Commissioning ..........................................................................................................20

5 MAINTENANCE AND FAULTS ............................................................................................. 20

5.1 Faults ...........................................................................................................................20

6 ACCESSORIES ........................................................................................................................... 21

7 PACKING AND TRANSPORT ............................................................................................... 21

8 STORAGE ....................................................................................................................................... 21

9 DISPOSAL ..................................................................................................................................... 21

6 - 03 ATEX5014 X

english

1 GENERAL INFORMATION

1.1 The operating instructions

The operating manual describes the whole life cycle of the appliance. Store

this manual in such a way that is easily accessible to every user and is avai-

lable to every new owner of the appliance.

WARNING!

The operating manual must be read and understood.

• Read the operating manual carefully.

• Pay particular attention to the sections Intended Use and General

Safety Precautions!

1.2 Symbols

The following symbols are used throughout this manual:

DANGER!

High risk

• Serious or fatal injuries if the safety precautions are not observed.

WARNING!

Middle risk

• Injuries or serious equipment damage if the safety precautions are not

observed.

CAUTION!

Low risk

• Equipment damage if the safety precautions are not observed.

NOTES!

indicates important additional information, tips and recommendations.

NOTES!

refers to information in this operating manual or in other

documents.

indicates a work step which you must carry out.

03 ATEX5014 X - 7

english

1.3 Correct utilisation

The device may only be used for the applications indicated in the chapter

Operating conditions for the devices, and only in connection with third-party

devices or components recommended or approved by Bürkert. Observe

the instructions in this operating manual, as well as the conditions of use

and permissible data specified in the chapter Operating conditions for the

devices.

The proper and safe function of the system depends on proper transport,

storage and installation, and on careful operation and maintenance.

• The solenoid valves may only be used for the control of explosive steam/

gas mixtures of flammable liquids of Explosion Group IIA and Temperature

Classes T1 to T3 in accordance with EN 60079-14.

• The solenoid valves may only be set up in petrol pumps between the

pump valve and the gas feedback pump. The setting-up of the solenoid

valve must be based on EN 60079-14.

• The solenoid valves are to be used in the gas feedback equipment of

filing stations, for the control of explosive steam/gas mixtures of flammable

liquids of the Danger Classes A I, A II and B, insofar as the liquids belong

to Explosion Group IIA and the Temperature Classes T1 to T3 according

to EN 60079-14 and the provisions and conditions defined in the Qualifi-

cation Test Certificate are complied with.

• The protection class used is the Encapsulation Ex m for coils with cable

connection or encapsulation with increased safety Ex em for coils with

terminal boxes.

• Any other utilisation, or a utilisation going beyond this use will be regarded

as improper. Bürkert will accept no liability for any damage resulting from

such use. The user must bear all the risk alone.

1.3.1 Approvals of the electromagnets

Valve type Electromagnet Approval

0641

2832 64.- PTB 02 ATEX 2094X

6013

6022

Typ AC10-..-.-PD47 +

PD53 + PD60 + PD66 PTB 00 ATEX 2129X

8 - 03 ATEX5014 X

english

1.4 General Safety Instructions

DANGER!

Risk of explosion if the device is opened!

• The device is a sealed system. It must not be opened.

DANGER!

Electrical power supply in the system!

Acute risk of injury from hazardous structure-borne voltage!

Risk of damage to the device due to short circuit!

• Work on the electrical system may only be carried out by qualified

electricians.

• Before starting work, switch off the power supply and secure to pre-

vent it being switched on again!

• Observe the applicable accident prevention and safety regulations for

electrical devices!

WARNING!

Pressurised system!

Interventions in the pneumatic system represent an acute risk of injury.

• Work on the pneumatic system may only be carried out by qualified and

instructed personnel using appropriate tools.

• First switch off pressure before disconnecting lines and valves.

• Observe the flow direction during installation!

• Observe the applicable accident prevention and safety regulations for

pneumatic systems!

WARNING!

General hazards!

Hazards can lead to precarious situations.

• Unintentional operation or impermissible damage can lead to generally

dangerous situations including physical injury. Take appropriate measu-

res to prevent unintentional operation or impermissible damage!

• The generally recognised safety engineering rules apply for the plan-

ning and operation of the device. These rules must be observed.

NOTES!

The device has been developed in accordance with the acknowledged

safety engineering rules and corresponds to the state of the art. However,

risks may arise. Operate the device only in a proper and safe state and in

accordance with the operating manual.

03 ATEX5014 X - 9

english

1.5 General Information

1.5.1 Contact address

Germany

Bürkert Fluid Control Systems

Sales Center

Chr.-Bürkert-Str. 13-17

D-74653 Ingelfingen

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

E-mail: [email protected]

International

Contact addresses can be found on the final pages of the printed operating

instructions.

And also on the Internet under: www.burkert.com

1.5.2 Warranty

The warranty is only valid if the device is used as intended in accordance

with the specified application conditions.

1.5.3 Approvals

The EC Type Examination Certificate PTB 03 ATEX 5014 X has been drawn

up by the

PTB (Physikalisch Technische Bundesanstalt)

Bundesallee 100

38116 Braunschweig

who also audited the manufacture (CE0102).

1.5.4 Information on the Internet

Operating instructions and data sheets for type 0641 (2832/6013/6022)

may be found on the Internet under:

www.buerkert.com

10 - 03 ATEX5014 X

english

2 APPLICATION CONDITIONS FOR THE UNITS

2.1 Special conditions

2.1.1 Short-circuit protection

As a short-circuit protection, each magnet must be connected in series

with a fuse corresponding to its rated current (max. 3 x Ib according to IEC

60127-2-1) or a motor protector switch with a fast-acting short-circuit and

thermal trip (set to the rated current). For very small rated currents for the

magnets, the fuse with the smallest current value according to the abo-

ve-mentioned IEC standard will suffice. This fuse may be mounted in the

associated supply unit or must be connected in series separately. The rated

voltage of the fuse must be equal to or larger than the quoted nominal vol-

tage of the magnet. The switch-off capability of the fuse cartridge must be

equal to or greater than the maximum theoretical short-circuit current at the

installation location (normally 1500 A).

For the valve types 0641, 2832, 6013 and 6022 in the versions without

fuses, the short-circuit protection must be guaranteed by the operator. For

the version with a fuse, the latter is built into the terminal box of the device. A

more detailed description of the models can be found in the Technical Data

section of the various models.

Fuse ...... A

2.1.2 Conformity

In accordance with the EC Declaration of conformity, Type 0641, 2832,

6013 and 6022 is compliant with the EC Directives.

2.1.3 Standards

Conformity with the EC Directives is verified by the following standards.

EN13463-1, EN13617-1

2.1.4 Operational temperature range

Please note the operational temperature range listed for each type in the

Electrical Data!

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